2008 GEELY FC sensor

Front suspension - Front left lower control arm ball joint assemblyFront left lower control arm ball joint assemblyReplacementHint: the replacement procedures of right side are the same as that of left side.1. Remove front wheels.
2. Remove front left shaft hub nuts (see Page 123).
3. Disassemble front left speed sensor assembly [67000020] (see Page 123).
4. Disassemble front left brake wheel pump assembly and brake block (see Page 141).
5. Remove front left brake assembly [64000134] (see Page 141).
6. Disassemble left side transversal lever assembly (see Page 123).
7. Disassemble lower left control arm assembly [64000091] (see Page 94).
8. Remove front left shaft hub assembly (see Page 123).
9. Remove lower left control arm ball joint assembly [64000093] (see Page 123).
10. Check lower left control arm ball joint assembly [64000093].(a) As shown in the diagram, before installing nuts, shake
joint bolts forward and backward 5 times.
(b) Shake nuts continuously with torque wrench at the
speed of one circle per 2~4 s, and then read out torque
value at the 5th circle.
Rotating torque: 1.0~4.9 N.m11. Install lower left control arm ball joint assembly
[64000093] (see Page 123).
12. Install front left shaft hub assembly
(see Page 123).
13. Install lower left control arm assembly [64000091] (see Page 123).
14. Install left side transversal lever assembly (see Page 123).
15. Install front left brake assembly [64000134] (see Page 141).
16. Install front left brake wheel pump assembly and brake block (see Page 141).
17. Install front shaft hub nuts (see Page 123).
18. Install front wheels.Torque: 10310 N.m19. Check and adjust front wheel alignment (see Page 87).
20. Check ABS sensor signal.99

Rear suspension - Rear shaft assemblyRear shaft assemblyOverhaul1. Remove rear wheels.
2. Disassemble rear left brake caliper assembly
(see Page 144).
3. Disassemble rear right brake caliper assembly
(see Page 144).
4. Disassemble rear wheel speed sensor wire harness(a) Uncouple sensor joint.
(b) Remove 2 bolts and disassemble wire harness retaining
clip.5. Remove rear left/right brake assembly [64000137/
64000139].(See Page 144)6. Remove rear stabilizer bar assembly (see Page 105).
7. Disassemble rear left/right strut assembly
(see Page 102).
8. Remove rear shaft assembly [64000120].(a) Support rear shaft assembly with a jack.
(b) Remove 2 bolts, gasket and rear shaft.Special
tool106

14. Temporarily lock up rear left strut assembly.(a) Install rear left strut and gasket, and temporarily lock
up nuts.
(b) Perform to another side in the same way.15. Install rear stabilizer bar assembly (see Page 105).
16. Install rear left/right brake assembly [64000137/64000139] (see Page 144).
17. Install rear wheel speed sensor wire harness.Install wire harness and parking brake cable with 2 bolts and retaining clips.
Torque: (A) 5.4 N.m
(B) 5.0 N.mRear suspension - Rear shaft assembly108 18. Install rear left brake caliper assembly
(see Page 144).
19. Install rear right brake caliper assembly
(see Page 144).
20. Align suspension.(a) Lay down vehicle from the lift after installing rear wheels.
Torque: (b) Align suspension components by means of lifting ve-
hicle with a jack several times.21. Completely lock up rear shaft assembly
[64000120].(a) Completely tighten bolts and pull on open pin.
Torque: m
(b) Perform to another side in the same way.22. Completely lock up rear left strut assembly.(a) Completely tighten bolts.
Torque: m
(b) Perform to another side in the same way.23. Check rear wheel alignment (see Page 101).
24. Check ABS sensor signal.

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

6. Disassemble left transversal lever assembly.(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble terminal assembly from
steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble wheel hub assembly of left front wheel.Use plastic hammer to disassemble drive shaft from wheel hub.
Note: forbid damaging dust-proof cover and the rotator of
speed sensor.9. Disassemble left front drive shaft assembly
[64000082](a) Disassemble the seal board of left front fender.
(b) Use special tool to disassemble front drive shaft assembly.
Note: do not damage oil seal.10. Fix left front shaft hub assembly.Note: if supporting automobile weight only with bearing,
shaft hub bearing will be damaged; for example, when
moving automobile in process of disassembling drive
shaft. So, if it is not necessary to support automobile
weight with shaft hub bearing, it is necessary to use
special tool to support.11. Disassemble No.2 fixing clamp of inner joint dust-
proof cover of left front drive shaft.(a) Single-contact fixing clamp type:
Use screw driver to disassemble No.2 fixing clamp of inner
joint dust-proof cover of left front drive shaft.Drive shaft--Front drive shaftspecial toolspecial tool114

Driveshaft--Front drive shaftTransmission shaft Left mm Right mm
A type 570.2 ± 5 842.7 ± 5
B type 570.2 ± 5 847.3 ± 5
C type 570.2 ± 5 844.7 ± 5(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble No.2
fixing clamp of inner joint dust-proof cover.32. Check front drive shaft.(a) Check whether there is any obvious clearance on exterior
joint.
(b) Check whether inner joint could slide smoothly in pushing
direction.
(c) Check whether there is any obvious clearance of inner joint
in radial direction.
(d) Check whether the dustproof cover is damaged.
Note: drive shaft assembly should keep moving on hori-
zontal position.33. Assemble left front drive shaft assembly [64000082](a) Spread ATF on gear slot of inner joint shaft assembly.
(b) Put gear slot of drive shaft in integrated transmission, then
use copper stick and hammer to knock drive shaft to its
position.
Note:zmake the placket of clasp face the downside to
assemble.zBe careful not to damage the seal oil
Hint: Whether the drive shaft contacts with gear shaft
could be felt by the sound or feeling in running process.
(c) Assemble seal board of left front swing board.34. Assemble left front shaft hub assembly.Assemble left front drive shaft assembly to left front hub assembly.
Note:zDo not damage exterior joint dustproof cover.zDo not damage the stator of speed sensor. Hint: A size, please referring to following table.Pliers
clamp121

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122

Driveshaft--Left front shaft hub assemblyLeft front shaft hub assemblyChangeHint: changing procedure for right side is same as the left
side.1. Disassemble front wheels
2. Disassemble fixing nuts of left front drive shaft
[64000083](a) Use special tool and hammer to unclench concave part of
fixing nuts.
(b) Disassemble fixing nuts.3. Disassemble speed sensor assembly of left front
wheel [67000020](a) Disassemble the bolts, then disassemble the wiring har-
ness of sensor and brake hose.
(b) Disassemble the bolts, then disassemble speed sensor
from steering knuckle.4. Disassemble left front brake caliper assemblyDisassemble two bolts to disassemble brake caliper bracket.Special
tool123