2008 GEELY CK trunk

Section 3 Removal & Installation................................................................................... 262Chapter 8 MK-20 ABS System........................................................................ 2 7 2Section 1 ABS Diagnosis ................................................................................................. 272
Section 2 ABS System Check .......................................................................................... 276
Section 3 Removal and Installation................................................................................. 292Part IV Air Conditioner and Inside & Outside Trim ......................297Chapter 1 A/C System...................................................................................... 2 9 7Section 1 The Structure & Working Principle of Refrigeration System...............................297
Section 2 Heating System ................................................................................................ 299
Section 3 A/C controlling system.................................................................................... 302
Section 4 Service Caution & Notice................................................................................ 304
Section 5 The Refrigeration System Operation Procedure..............................................305
Section 6 Basic System .................................................................................................... 308
Section 7 A/C System Faults Check & Troubleshooting................................................ 313Chapter 2 Inside & outside Trim and Accessory................................................318Section 1 Configuration Index............................................................................................318(I) Outside Trim And Front Accessory.................................................................................318
(II) Outside Trim and Rear Accessory.................................................................................319
(III) Front inside trim..........................................................................................................320
(IV) Rear inside trim ............................................................................................................321Section 2 Inside & Outside Trim and Accessories Removal and Installation.......................322(I) Front Bumper..................................................................................................................322
(II) Engine Hood.................................................................................................................324
(III) Outside Rear View Mirror
(IV) Rear trunk Lid...............................................................................................................327
(V) Rear Bumper...................................................................................................................329
(VI) Seat Removal, Installation and Adjustment...................................................................331
(VII) Seat Belt.....................................................................................................................335
(VIII) Instrument panel and auxiliary console.....................................................................338
(IX) A pillar inside trim and front door sill ............................................................................343
(X) B pillar inside trim........................................................................................................344
(XI) Cpillar inside trim and rear door sill.............................................................................345
(XII) Roof inside trim
(XIII) Carpet and Heat Insulator.............................................................................................347 ...............................................................................................326
...........................................................................................................346

(XIV) Rear trunk Inside Trim............................................................................348
(XV) Engine Hood Inside Trim...........................................................................349
(XVI) Door..............................................................................................................350Part V Body............................................................................359Chapter 1 General Information.....................................................................359Section 1 Body Structure..............................................................................................359Chapter 2 Body Repair..................................................................................369Section 1 Body Damage Forms and Requirements for Repair....................................369
Section 2 Typical Technology Of Body Panel Repair..................................................372
Section 3 Repair after Body Damage..........................................................................372
Section 4 Features and Composition of Automobile Body............................................. 377
Section 5 Painting Technique after Body Repair............................................................383
Section 6 Service Data For Body................................................................................385

198Chapter 5 Light SystemSection 1 Survey of Light SystemI. COMPOSITION1. Front combination lamp assembly: turn signal lamp, high beam, low beam, head lamp, front position lamp.
2. Rear combination lamp: turn signal lamp, back-up lamp, rear fog lamp, tail lamp, brake lamp, retro reflector.
3. Front fog lamp
4. Side turn signal lamp
5. High mounted stop lamp
6. Rear trunk lamp
7. License plate lamp
8. Interior dome lamp
9. Rear row reading lamp
10. Door lampshield and bulb assemblyII. NOTES FOR REPAIR1. NOTES WHEN REPAIRING ELECTRICAL EQUIPMENTS
(a) Disconnect the battery ground cable.
2. Notes when replacing a headlamp bulb
(a) Before replacing a halogen bulb, turn the headlamp OFF to make it cool.
(b) When installing a new halogen bulb, do not touch the glass part of the bulb with bare hands.
(c) If there is oil stain on the surface of halogen bulb (headlamp and front fog lamp) when the lamps are
turned ON, its service life will be shortened.
(d) Halogen bulbs (headlamp and front fog lamp) have pressurized gas inside and require special handling.
They can explode if dropped to ground.The glass fragments will splash up.
(e) When replacing, make sure to use the bulbs with the same power, same model.
(f) After the bulb is installed, make the lamp holder tight.

199III. BULB SPECIFICATIONSNotes: All bulbs are made by Philips Corp..N a me S pe c if ic a t ions
He adla mp (High be a m a nd Low be a m) H1 12V 55W
Turn signa l lamp P 21W 12V 21W
P osition la mp W5W 12V 5W
Front fog la mp H3 12V 55W
Rea r c ombina tion lamp (Turn signa l la mp) P Y21W 12V 21W
Rear combination lamp (Brake / Position lamp) P21/5W 12V 21/5W
Rear combination lamp (Rear fog lamp) P21W 12V 21W
Re a r c ombination la mp (Ba c k-up la mp) P 21W 12V 21W
C5W 12V 5W
W5W 12V 5W
Re a r row re a ding la mp C5W 12V 5W
Side turn signa l lamp WY5W 12V 5W
High mounted stop la mp (inc l. rea r trunk lamp) W5W 12V 5W
License plate lamp W5W 12V 5W
Door c ourte sy la mp W5W 12V 5W Interior lamp (dome lamp)

201High Mounted Stop Lamp
LH Rear
Combined LampRear Trunk
Lamp Switch
License Plate
LampRH-rear Combined Lamp

2069. LICENSE PLATE LAMP
10. REAR TRUNK LAMPII. LIGHT SYSTEM FAULTS INSPECTION1. HEADLAMP COMBINATION SWITCH ASSEMBLYSymptom Suspec te d Area
1. Bulb
2. H a rne ss Lic ense plate la mp does not light (Ta il la mp is
norma l) Headlamp Combination Switch Range IllustrationTurn
SwitchLeft Turn
Straight Run
Right TurnLamp
Switch Horn
High Beam
Dipped BeamLamp HandleFog Light Handle
Front Fog Lamp
Front Fog Lamp
Front Fog LampFront And Rear
Fog Lamp
Front And Rear
Fog LampHeadlamp
Headlamp
HeadlampPosition Lamp
Position Lamp
Position Lamp99
9
9
999
5BB1
5BB2
5BB35BB1
9NB4
9NB1 9NB5Symptom Suspec te d Area
1 ．
Bulb
2 ．
R e a r t r unk la mp s w it c h
3 ．
Harness Re ar trunk la mp does not light (Room la mp is
norma l)

2095. DOOE COURTESY LAMP SWITCH ( ON DOOR LOCK ACTUATOR)
Inspect door courtesy lamp switch for continuity.
Inspect continuity between the terminal and the ground when the switch operates.
If it is not as specified, replace the switch.
6. REAR TRUNK LAMP SWITCH ASSEMBLY
Inspect rear trunk lamp switch for continuity.
Inspect continuity between the terminal and the ground when the switch operates.
If it is not as specified, replace the switch.
7. ROOM LAMP ASSEMBLY
Inspect each terminal on room lamp assembly for continuity.
If it is not as specified, replace the dome lamp or the switch.S w it c h pos it ion T e s t e d t e r mina l C ondit ion
ON 1 – Ground the body Continuity
OFF 1 – Ground the body No c ontinuityTe ste d te rmina l Condition
ON 1-2 Continuity
OFF 1-2 2-3 No continuity
DOOR (The door is a jar) 2-3 Continuity
DOOR (The door is c lose d) 2-3 No continuity
ON (Switc h is pre ssed) 1-2 Continuity
OFF 1-2 No continuity Switc h position
Interior dome la mp
LR and RR reading lampsSwitch position Tested terminal Condition
ON (The door is we ll close d) 1 – Ground the body Continuity
OFF (The door is aja r) 1 – Ground the body No c ontinuity1
2
3

217Section 5 Rear Combination Lamp ReplacementI. REMOVAL1. Remove rear trunk seal strip and interior trimming.
2. Remove the 3 mounting bolts (A, B, C as shown in the illustration).
3. Remove the rear combination lamp electrical connector.
4. Pull the rear combination lamp assembly backwards.Seal Strip
Interior Trimming
Buckle and PlugA
B
CElectrical
Connector