2008 GEELY CK trunk

348(XIV) Rear trunk Inside TrimRear trunk inside Trim Diagram :
Rear trunk Inside Trim Diagram
1. Right Rear Quarter Trim 2. Left Rear Quarter Trim 3. Lower Rear Board Trim Assembly
4. Spare Tire Press Plate Assembly 5. Rear trunk Stuck Plate 6. Right Rear Combination Lamp Access
Hole Cover 7. Left Rear Combination Lamp Access Hole Cover 8. Rear Partition Inside Trim
9. Rear trunk Miscelleaneous Box10. J-Clip ( Rear Quarter Trim ) 11. Right Outside
Sound Insulator 13. Right Rear Wheel-
house Sound Insulator 14. Right Rear Wheelhouse Sound Insulator15. Right Speaker Grill
16. Left Speaker Grill17. Rear Damper Cover
1. Removal
1Remove the connector and remove the high mounted stop lamp;
2Remove C pillar upper inside trim;
3Remove the rear partition inside trim ;
4Remove the right speaker grill and left speaker grill with a cross screwdriver;
5Remove the lower rear board trim assembly clip with opener. Remove the lower rear board trim assembly;
6Remove the right rear combination lamp access hole cover, left rear combination lamp access hole cover
7Remove the clip installed at the left and right rear quarter trim with a cross screwdriver;
8Remove the clip installed at the left and right rear quarter trim with an opener;
9Remove the rear damper cover; 1
2 3 4
5 6
7 8
9 1011
12 13 14
15 16 17 12. Left Outside Wheelhouse Wheelhouse
Sound Insulator

349VTake out the rear trunk carpet, spare tire cover board and the rear trunk miscelleaneous box. Screw the
spare tire press plate assembly to take out the spare tire.
2. Installation
1Clip the rear trunk inside trim onto the corresponding hole in the reserve order of the removal;
2Install the right rear and left rear combination lamp access hole cover;
3Install the right and left speaker grill to the rear partition inside trim with a cross screwdriver;
4Install the rear partition inside trim to the vehicle body;
5Install the high mounted stop lamp and the C- pillar upper inside trim.(XV) Engine Hood Inside TrimEngine Hood Inside Trim Diagram:
Engine Hood Inside Trim
1. Engine Hood Inside Trim 2. E-Clip
1. Removal
1Open the engine hood and gas spring;
2Remove the clip and remove the engine hood inside trim
2. Installation
1Open the installed engine hood and gas spring;
2Align the corresponding hole position in the the engine hood inside trim and press the clip in by hand.
2 1

359Part V BodyChapter 1 General InformationSection 1 Body StructureAn automobile body is mainly composed of the main body, removable sheet metal parts, interior and exterior
trim parts, and body accessories.I. Main BodyThe main body is mainly composed of the front sheet metal, cowl parts, floor assembly, LH/RH side wall
assembly, Rear back panel assembly, trunk shelf assembly and roof panel assembly, etc. by welding them
together, as shown in the Figure 5-1.
Figure 5-1 MAIN BODY
1 Front Sheet Metal, Cowl Parts2 Roof Panel Assy. 3 LH/RH Side Wall Assy.
4 Rear Shelf Assy. 5 Rear Back Panel Assy. 6. Floor Assy.










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364 (IV) Rear Back Panel PartsRear back panel assembly is mainly composed of parts such as rear back panel, rear back panel reinforcement,
trunk lock mounting plate, trunk lid cross member, etc., by welding them together. Figure 5-5 is the dismantle
diagram.
Figure 5-5 Dismantle Diagram of Rear Quarter Assembly
1 Rear Floor 2 Rear Back Panel 3 Rear Back Panel Reinforcement 4 Trunk Lid Lock Mounting
Plate 5 Trunk Lid Cross Beam
The rear back panel is used for effect of a cross member to strengthen the intensity of the rear part of the
body and form an opening of the trunk. 12345

365(V) Roof Panel AssemblyRoof panel assembly is mainly composed of parts such as roof panel, roof front cross member, roof central
reinforcement, roof rear cross member, etc., by welding them together. Shown as the dismantle diagram 5-
6.Roof interior trim is mounted inside; and an insulation mat is pasted in its interlayer. Cohesive binder is
applied between the front/central/rear cross member and the roof panel in many points. The rainwater from
the roof panel flows out of the rear body through roof drip channel that are on the both sides of the roof panel.
Cross members and reinforcement members are used to strengthen the rigidity of the roof panel in trans-
verse direction.
Figure 5-6 Decomposition Diagram of Roof
1 Roof Panel 2 Front Roof Cross Member 3 Roof Central Reinforcement
4 Rear Roof Cross Member(VI) Trunk Shelf AssemblyTrunk shelf assembly is mainly composed of parts such as trunk shelf panel, trunk shelf front reinforcement
plate, drip channel etc., by welding them together.
Trunk shelf is welded to the LH/RH quarter, which and rear floor, the back of the quarter form a trunk.
Meanwhile, a frame that can resist to torsion is also generated. Figure 5-7 is the dismantle diagram.
Figure 5-7 Decomposition Diagram of Floor Parts.
1 Trunk Shelf Reinforcement Plate 2 Trunk Shelf Panel 3 Drip Channel1234132

368Figure 5-11 Dismantle Diagram of Rear Door Plate
1 Rear Door Inner Plate2 Rear Door Window Glass Rail 3 Rear Door Inner Upper Reinforce-
ment Plate 4 Rear Door Inner Middle Reinforcement Plate 5 Rear Door Upper Hinge
6 Rear Door Lower Hinge 7 Rear Door Hinge Reinforcement 8 Door Anti-impact Bar Assy.
9 Rear Door Outer Plate(IV) Trunk Lid Welding AssemblyTrunk lid assembly is mainly composed of parts such as trunk lid outer plate, trunk lid inner plate, trunk lid
hinge mounting plate, trunk lid lock mounting plate, etc., by welding them together. As shown in Figure 5-12
Figure 5-12 Decomposition Diagram of Trunk Lid
1 Hinge Mounting Plate 2 Hinge Spring 3 Trunk Lid Hinge 4 Trunk Lid Inner Plate
5 Trunk Lid Lock Mounting Plate 6 Trunk Lid Outer Plate6237489151223645

3781. Material Of punching Parts
In order to improve the rigidity of the body, high-tensile steel plate is adopted in many key parts of the
body to reinforce the body on the place that force concentrates (Figure 5-22).
(Figure 5-22) High-Tensile Steel Plates
1. Engine Hood Outer Plate 2. LH/RH Fender 3. LH/RH Central Pillar Inner Plate
4. Trunk Lid Outer Plate5. LH/RH Door Outer Plate21354

385Section 6 Service Data For BodyI. Service Data For Body (Table 5-1)TABLE 5-1Service Data For BodyContent Service Data
Resha ping cle aranc e be twe e n e ngine hood inne r and
oute r pla te 3mm±0. 5mm
Clea ra nce betwe en LH/RH fender and hood5mm(0,-1mm)
Clea ra nce betwee n LH/RH he adla mp and hood7mm±0.5mmClea ra nce betwe en front bumpe r a nd fe nde r≤
1mmClea ra nc e be twee n LH/RH he adlamps a nd bumper,
fender 5mm(0.-1mm)
Cle a ra nc e be twe e n fender a nd LH/RH doors 5mm(0,-1mm)，
Height error≤
0.5mm
Cle ara nce betwe en hood and bumpe r 7mm±0.5mmCle aranc e be twe en ra dia tor grille a nd hood0.5mmCowl ventila tor cover hole a nd wipe r sha ft a re
homoc entric . Coaxial Degre eNo more than 2mmClearance between door and side wall5mm(0,-1mm)
Clea ra nce betwee n door a nd sill 7mm±0.5mm
Cle aranc e be twe en fue l fill port c ove r a nd side wa ll 3mm±0.5mmClearance between rear bumper and side wall plate 1mm±0.5mmClearance between Rear tail lamp and side wall plate 1mm±0.5mmClea ra nce betwee n windshie ld a nd drip c ha nnel4—5mmGlass is lower than drip channel0.5—1mmCle ara nce betwe en gla ss a nd roof pa nel 4.5—7mm and lower tha n 0.5—1mmTrunk lid folding e dge , spot-we lding inte rval250—300mm He ight of we lding spot is no
more tha n 1mmTrunk lid inner plate fla nging sides a re highe r than
oute r pla te 1—1. 4mmCle ara nce betwe en trunk lid a nd side wa ll plate 5mm(0,-1mm)
Clearance between trunk lid and rear combination
la mp 5mm(0,-1mm)
Clea ra nce betwee n trunk lid a nd bumper 7mm±0.5mmHe ight diffe re nce of pa rts which is bila teral symme try
on the outside bodyNo more than 5mmHeight of trunk lid limit bloc k is proper. He ight of the
se a ling strip when the trunk lid is loc ked12mm