3228. Install power steering adjusting pole
29. Install power steering pump assembly
30. Install wire harness.
31. Install No. 1 fuel delivery pipe
32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See
(Figure 73)
33. Install manifold stay No. 2
34. Connect front exhaust pipe assembly
35. Install throttle body assembly
36. Install camshaft
37. Install engine cylinder head cover
38. Hoist the engine back to the compartment.
39. Install engine right left and rear brackets
40. Install propeller shaft
41. Install ignition coil and high pressure cables. Install air filter assembly with hose
42. Install oil pipe and water hose
43. Install left & right front tire
44. Install all the wire harnesses and cables on the engine connected to car body
45. Check compression pressure
46. Check CO/HC. Check idle and ignition timingFigure 73
106Section 3 Front Wheel AlignmentAdjustment1. Inspect tire
2. Inspect toe-in
Toe-in
If the toe-in is not as specified, adjust the tie rod (but the left and
right tie rods must be adjusted symmetrically).
3. Adjust toe-in
(1) Loose the tie rod end lock nut.
(2) Turn the left and right tie rod in the same direction for same
revolutions.
Hint: Adjust the toe-in to the specified value.
Only adjust the one-side tie rod is not allowed.
(3) Make sure the left and right tie rods are of the same length.
(The difference should be less than 0.5mm).
(4) Tighten the lock nut of tie rod.
Torque: 45~50N.m
4. Inspect wheel limited turn angle
Turn the steering wheel fully and measure the turning angle.
Wheel angle:
If the wheel angle is less than the specified value, check whether the length of the right and left tie rod
ends.Tire Pressure 220KP a
Toe-in C-D: 0±3mmInside whe e l a ngle 37.6°
Outside whee l a ngle 33.3°FrontFrontTurn Left Inner
Outer
118Section 3 Rear Wheel AlignmentInspection1. Inspect tire
Standard inflation pressure: 220 Kpa
2. Inspect rear wheel toe-in
If the rear wheel toe-in is not within the specification, adjust it via rear
wheel toe-in adjusting cam.
3. Inspect the camber
Notice: If the camber is not within the specification, check the suspension parts for damage/low
performance. Replace it if necessary.Toe-in C - D: 1~
5 mmC a m ber -20´± 30´FrontNo. 2 Transverse Arm Assembly Rear Wheel Toe-In
Adjusting PanelRear Wheel Toe-In
Adjusting PlateNo. 2 Transverse
Arm Assembly No. 1 Transverse
Arm Assembly No. 1 Transverse
Arm Assembly Rear Wheel Toe-In
Adjusting CamRear Wheel Toe-In
Adjusting CamBody Bottom Plate
126Chapter 7 WheelSection 1 Tire InspectionInspection1. Check the tires for appearance and proper inflation pressure.
Check for inflation pressure after the vehicle stops for over 15min.
2. Using a dial gauge, check the runout of tire.
The tire runout should be no more than 3.0mm
Notice
(1) You must use specified tire and special wheel rim provided by the authorized service
center, otherwise it may affect the normal safe running of the vehicle and even result in
accidents!
(2) If the wheel rim is damaged, you must go to the authorized service center for service and
replacement! Never use the wheel rim of any other model!
3. Changing tire position
It is recommended to change the tire for each 10000km driving. See the figure for where to change each
tire
4. Inspect wheel dynamic balance
The imbalance should be no more than 8.0g. Otherwise, there will be extra vibration and noise when
driving.Tire module Tire inflationpressure
(Kpa
)
175/65 R14 82H 220Front
129Symptom TableThe table below is helpful to find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. Repair or replace these parts or assemblies if necessary.On-vehicle inspection1. Check steering wheel free stroke
(1) Stop vehicle and keep the tires straight ahead.
(2) Rotate the steering wheel lightly, check the steering wheel free stroke.
Maximum free stroke: 30mmSymptom Like ly Ca us e
1.
Tire (imprope rly infla te d)
2.
P owe r ste ering fluid (insuffic ie nt)
3.
Front whe e l a lignme nt (inc orre c t)
4.
Ste e ring knuckle (worn)
5.
Swing a rm ba ll stud pin joint (worn)
6.
St e e r ing c olumn ( be nt or binding)
7.
P owe r ste ering pump a ssembly (Worn)
8.
Power steering gear assembly (Fault)
1.
Tire (imprope rly infla te d)
2.
Front whe e l a lignme nt (inc orre c t)
3.
St e e r ing c olumn ( be nt or binding)
4.
Power steering gear assembly (Oil pressure too low)
1.
Ste e ring knuckle (worn)
2.
Swing a rm ba ll stud pin joint (worn)
3.
Inte rmediate sha ft, sliding yoke (worn)
4.
Front whe e l be a ring (w orn)
5.
P owe r ste ering ge a r asse mbly (worn)
1.
P owe r ste ering pump fluid leve l (low)
2.
St e e r ing s ys t e m ba ll joint ( w or n)
3.
Power steering pump assembly (damaged)
4.
Power steering gear assembly (damaged) He avy ste eringPoor returnExcessive
clearance and
play
A bnor ma l nois eMaximum Free Stroke
140Section 2 Brake FluidBleeding1. Fill brake reservoir with brake fluid
Brake fluid: JG4 GB10830
2. Bleed brake pipeline system
(1) Connect the vinyl pipe to the wheel cylinder bleeder plug port
(2) Depress the brake pedal several times, and then loosen the bleeder plug with the pedal held down.
(3) At the point when fluid stops flowing out, tighten the bleeder plug, and then release the brake pedal.
(4) Repeat (2) and (3) until all the air in the fluid has been bled out.
(5) Repeat the above procedure to bleed the brake pipeline of the air for each wheel cylinder.
Notice: Fill brake fluid into the reservoir all the time when bleeding.
3. Check fluid level in reservoir
Check the fluid level and fill fluid if necessary.Symptom Suspe ct a re a
1. Whee l cylinder piston (stuck)
2. Bra ke shoe lining (oily)
3. Disc (scratched)
4. Bra ke shoe s or lining (c ra cke d or distorte d)
5. Whee l hub be a ring (worn or da mage d)
Tire pressure (not as specified)
1. Bra ke shoe lining (da mage d)
2. Insta lla tion bolt (loose )
3. Disc (scratched)
4. Bra ke shoe (ba d in qua lity)
5. Bra ke shoe s lining (oily)
6. Sound isolating shim da mage d
7. Hold spring of bra ke shoe (da mage ) Brake Deviation
Noise from brake