2435. Servicing operation shall be carried out 60s after the negative
(-) terminal cable is disconnected from the battery. In addition,
the disconnected negative (-) terminal cable shall be protected
with insulating tape for insulation.
In order to deploy an airbag within a certain time period after the
battery is disconnected, condenser in the ECU shall retain some
electrical energy. Otherwise, it could lead to a serious accident
because of the unexpected deployment of airbag.
6. During spray paint work, ECU, airbag assembly, clock spring
assembly, etc shall be removed and kept in place to avoid the effects of overheat. (Over 93¡æ)
7. When the SRS is serviced, a diagnostic scan meter is used to clear the DTC to enable the normal work of
the warning light.1 1 D AB Lo D r iv er a ir b ag , lo w p o s it io n
13 (Option) PAB Hi Passenger airbag, high position
14 (Option) PAB Lo Passenger airbag, low position
20Passenger Airbag Deactivation
Indic atorPassenger airbag deac tivation indic ator light
27PPD/ Passenger Airbag
Deac tivation Sw itch, HighPassenger airbag deac tivation sw itc h, high position
30 Crash Output Crash outputInsulating TapeBatteryCableDriver Side
Warning LampPassenger Side
Warning LampDriver Seat Inflation
Element & AirbagCrash Sensor &
Diagnostic ModuleFront/RH Inflation
Element & Airbag
251Section 2 TroubleshootingI. LIST OF TROUBLES1. SRS warning light OFFDIAGNOSTIC PROCEDURESWhen performing the first diagnostic check, it is advised to shake slightly the harness and connector to see if
there is any discontinuous poor contact in circuit. If there is such a problem, make sure that the connections
of the connector, terminals and wire harness are correct and undamaged. Otherwise, follow these procedures:
(1) Check other wire harnesses and instrument cluster indicator lights
1Turn the ignition switch ON.
2Any other light on?
Yes: turn the ignition switch to LOCK, and continue with the next step.
No: check the power supply and ground system (fuse) of the instrument cluster, and continue with step 5.
(2) Check light bulb
CAUTION:
Mishandling of SRS components may release unexpectedly airbag and seat belt pretensioner, probably lead-
ing to a serious accident. Read the service cautions before handling a SRS component.
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery and wait for at least 60s.
3Remove the instrument cluster.
4Measure and see if the two pins of the SRS warning light is triggered.
Yes: continue with next step.
No: replace the bulb of the warning light.
Trouble Che c king Status P ossible Ca use
·Loss of voltage (fuse c irc uit bre a k)
·Instrument cluster trouble
·Trouble of wire harness between instrument
cluster and ECU SRS warning light OFF SRS wa rning c ircuit trouble1 SRS warning light is OFF SRS wa rning c irc uit trouble. No. Trouble shooting Ite ms De sc ription
2 SRS warning light re mains on SRS wa rning circ uit trouble or exte rna l trouble.
252(3)Check the connection between ECU and instrument cluster
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery.
3Disconnect the connector of instrument cluster.
4Check if the related circuits of the warning light are connected or not.
Yes: continue with next step.
No: replace the wire harness, and then continue with step 5.
2. SRS warning light remains on.DIAGNOSTIC PROCEDURESTo begin the check, first use special diagnostic instruments and ECU to perform communication diagnosis
and find out the causes of the trouble. If the communication fails, continue with the following procedures:
(1) Check battery
1Check battery voltage.
2Is voltage higher than 9V?
Yes: continue with next step.
No: Insufficient battery supply. Check the charging/discharging system, and then continue with step (5).
(2) Check the continuity of the wire harness between ECU and instrument cluster
1Turn the ignition switch to LOCK.
2Disconnect negative (-) terminal cable from the battery.
3Open the guard plate of the central passage.
4Disconnect the connector of the instrument cluster.
5Connect the negative (-) terminal cable of the battery.
6Turn the ignition switch ON.
7Check whether the voltage of the connector terminal of the instrument is 12V (power supply and instrument
connecting wire).Trouble Che cking Sta tus P ossible Cause z Insufficient battery supply z ECU internal trouble z SRS wa rning light trouble of instrument c luste r z Improper connection of ECU connector z P oor c ontac t of instrume nt c luste r c onne c tor z Ope n circ uit or poor c onta c t of ECU power supply fuse z P oor c onne c tion of ECU connec tor te rmina l z P oor conta ct of the wire ha rne ss be twe en ECU
connec tor te rmina l a nd ground z Drive r or pa ssenge r side circ uit trouble of SRS SRS wa rning light
remains onSRS warning light
remains on
253Yes: continue with next step.
No: check the circuit, repair it and continue with step (5).
8Turn the ignition switch to LOCK.
9Check the continuity of the terminal of instrument connector and that of diagnostic interface (check the
two ends of K line).
Yes: continue with next step.
No: repair or replace the wire harness. Continue with step (5).
VMake sure to disconnect the negative terminal cable from the battery and wait for at least 60s.Disconnect
the ECU connector. 11Disconnect the connectors of the instrument cluster 12 Are the connector terminals 5, 7 and 9 and those of instrument cluster continuity?
Yes: continue with next step.
No: replace the wire harness, and then continue with step (5). 13Remove ECU and see whether the terminals are in good condition and whether the shorting bar is
broken.
Yes: replace the ECU.
No: reconnect the ECU connector, and then continue with next step.
(3) Make sure of the nonrecurrence of the trouble after repair
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery and wait for at least 60s.
3Connect all the ECU connectors.
4Connect the connector of driver airbag assembly.
5Connect the connector of passenger airbag assembly.
6Connect the connectors of driver and passenger seat belt pretensioners (vehicle with pretensioner).
7Connect clock spring connector.
8Connect the negative (-) terminal cable of the battery.
9Turn the ignition switch to ON.
VIs the SRS warning light working normal?
Yes: the trouble is eliminated. Explain the repair procedures to the Customer.
No: recheck symptoms of the trouble. Repeat these procedures from the first step if the trouble reoccurs.
255(3) Check the wire harness between the fuse box and the connector of the SRS unit
CAUTION
If it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury to a
person. Therefore, prior to handling, read the service cautions carefully. See service cautions for SRS.
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Remove glove box (along with passenger airbag assembly)
6Loosen passenger airbag assembly connectors.
7Remove left trim plate.
8Loosen all the SRS unit connectors.
9Reconnect the negative (-) terminal cable of the battery and turn ignition switch ON, check whether the
electrical potential between pins 5 and 6 (ground) of the connector of SRS unit is higher than 9V.
Yes: continue with next step.
No: replace the wire harness.
VTurn the ignition switch to LOCK. 11 Loosen the negative (-) terminal cable from the battery and wait for over 1 minute. 12 Remove left trim plate. 13 Disconnect the adaptor connector of SRS unit. 14 Reconnect the battery negative (-) terminal cable and turn the ignition switch ON, check whether the
voltage between the corresponding pin of the connector and the pin (ground) is higher than 9V.
Yes: completion of trouble diagnosis.
No: replace the wire harness.
5. Driver side troubleDTC
B1 346
B1 347
B1 348
B1 349
CAUTION
● If it is not handled properly, the airbag assembly may be triggered and deployed,leading to s erious injury to a person. Therefore, prior to handling, read the service cautionscarefu lly .
See s erv ice cau t io n s fo r SRS
If there is driver airbag
● The resistance between terminals of the SRS unit connectors is out of range.
The wire harness of the driver airbag of SRS is short or open circuited.
● Driv er airb ag as s emb ly tro u ble.
● Clock spring internal trouble.
● Trouble of the connector of the circuit between clock spring and SRS ECU.
● The wire harness between clock spring and SRS ECU is open or short-circuited.
● In co rrect in s ert io n o f t h e co n n ect o r o f t h e d riv er airb ag g en erat o r o f SRS. Driver airbag trouble (high or low resistance, short circuit, ground, etc.)
Ch e c kin g Co n d it io n s
Pos s ib le caus e
256DIAGNOSTIC PROCEDURES
(1) Check clock spring
CAUTION
If it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury to a
person. Therefore, prior to handling, read the service cautions carefully.
See service cautions for SRS.
yDo the related parts of the clock spring work normal? (Are the pins correctly correlated? There should
be no unnecessary short or open circuit, etc). If possible, use a new clock spring to replace the present
one.
Normal: continue with next step.
Abnormal: replace the clock spring.
See SRS-Clock Spring, Removal & Installation.
(2) Ascertain the trouble exists in driver airbag assembly or other parts
1Replace with a new driver airbag assembly.
2Reconnect the negative (-) terminal cable of the battery.
3Turn the ignition switch ON.
4Any DTC displayed? Can it be cleared?
Yes: replace the driver airbag assembly.
See SRS- Driver Airbag Assembly, Removal & Instillation.
No: continue with next step.
(3) Check the connector of clock spring wire harness
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Are the connectors of the clock spring normal? (Are the pins correctly correlated? There should be no
unnecessary short or open circuit, etc). If possible, use a new clock spring to replace the present one.
Normal: continue with next step.
Abnormal: replace the wire harness.
See SRS-Clock Spring, Removal & Installation.
(4) Check the wire harness between clock spring and SRS ECU
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove glove box (along with passenger airbag assembly).
4Loosen passenger airbag assembly connectors.