2008 GEELY CK ABS

105Section 2 Front SuspensionComponents
LF Strut Assembly
Front
Brake Hose Clip
Connected to Brake
Connected
to Brake
LF Brake Assembly
Stabilizer Bar
Left Link Rod
Assembly
Left lower Swing
Arm Assembly
Lower Swing
Arm LF Bracket
Lower Swing Arm
RF Bracket
Front Stabilizer Bar Assembly
Stabilizer Bar
Right Link Rod Assembly
RF Brake Assembly
Connected to Brake
Clip
Front Brake Hose
RF Strut Assembly
Connected
to Brake
BodyBody
Right Lower
Swing Arm
Assembly
Lower Trailing
Arm Rear Elastic Hinge
Fixed to Shock
Absorber
ABS Sensor Wire Harness
Shock Absorber

107Section 4 Front Strut AssemblyComponents:WasherMount CoverShock Absorber Mount SupportBig WasherThrust Ball BearingSpring Upper SeatFront Coil Spring
Upper InsulatorFront Coil SpringLeft Brake Assembly ABS Sensor Wire HarnessFront Brake Hose Stabilizer Bar Left
Link Rod AssemblyLF Shock Absorber AssemblyFront Coil Spring Lower InsulatorFront BumperFront Shock Absorber
Protecting Sleeve

108Replacement1. Remove the front wheel.
2. Remove the ABS sensor from the steering knuckle. Separate the sensor and signal wire from the wire
harness bracket on the front shock absorber.
3. Separate the front brake hose
Remove 2 clips and separate the front brake hose from the front shock absorber bracket.
4. Remove the stabilizer bar link rod assembly
Remove the nut connecting the stabilizer bar link rod assembly and the shock absorber.
5. Remove the front shock absorber with the coil spring
(1) Remove the nuts and bolts connecting the shock absorber and brake.
(2) Remove the 4 nuts connecting the front shock absorber and vehicle body.
Notice: reliable object shall be used to support the brake assembly!

1096. Disassemble the front strut assembly
(1) Remove the nut on the shock absorber.
Notice: the elasticity of the spring is recovered!
(2) Remove the washer, collar, shock absorber mount seat and big washer.
(3) Remove spring upper seat, front coil spring , front shock absorber boot, front dumper, front coil spring
lower insulator.
7. Assemble the front strut assembly
The assembly of the front strut assembly is in the reverse order of disassembly.
Notice:
(1) Use special fixture when installing the nut on the shock absorber piston rod, be
careful not to let the spring rebound. Torque: 80~90 N.Sm.(2) Install the 4 bolts attaching the front strut assembly to the body. Torque: 25~30N.m.(3) Install the 2 bolts and nuts of the front strut assembly and the brake.
Torque: 90~100N.m.
(4) Install the attaching nuts on the stabilizer bar link rod assembly and shock absorber.
Torque: 50~60N.m.
(5) Install the ABS sensor and secure the signal wire.

114ReplacementHint
1. Remove the stabilizer bar left link rod
(1) Remove the nuts connecting the stabilizer bar left link rod and front shock absorber.
(2) Remove the nut connecting the stabilizer bar left link rod and the left side of stabilizer bar.
2. Remove the front stabilizer bar
Remove the 4 bolts, front stabilizer bar rubber bushing, front stabilizer bar clamp.
3. Remove the front stabilizer bar left support frame welding assembly
Remove the nuts connecting the stabilizer bar left support frame welding assembly and vehicle body.
4. Install the front stabilizer bar support frame welding assembly
Set the front stabilizer bar support frame welding assembly to the vehicle body with bolts.
Torque: 50~60N.m

1155. Install the front stabilizer bar
Install stabilizer bar, 2 rubber bushings, the front stabilizer bar clamp and 4 bolts.
Torque: 50~60N.m
Notice:
(1) Align the inner rubber bushing with the mark on the stabilizer bar.
(2) The 4 bolts connecting the stabilizer bar clamp and front stabilizer bar support
frame welding assembly differ in length. The two short ones are close
6. Install stabilizer bar link rod assembly
(1) Attach the stabilizer bar link rod to the stabilizer bar with nuts.
Torque: 40~50 N.m
(2) Attach the stabilizer bar link rod to the front shock absorber bracket with nuts.
Torque: 40~50 N.mto engine.

116Chapter 6 Rear Suspension SystemSection 1 Rear Suspension SystemRear suspension structure descriptionThis model uses strut independent rear suspension with stabilizer bar.
Rear suspension consists of the parallel front and rear double transverse arms, trailing rod, rear stabilizer bar
and rear strut assembly. The shock absorber and cone coil spring are arranged eccentrically.
See the table below for the major technical parameters of the rear suspensionProblem Symptoms TableUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Items Parameter Items Parameter
Shoc k a bsorbe r operating
cylinder diameter /mm￠
56 Cambe r -20´±30´
Shoc k a bsorbe r piston rod
diameter/mm￠
18 Wheel toe-in/mm 1～
5
Shoc k absorbe r stroke/mm 230mm
Remark: Wheel alignment parameter is at free loadSympto m Sus pe cte d Are a
1. Tires (Worn or imprope rly infla te d)
2. Wheel alignment (Incorrect)
3. Hub be a ring (Worn or da ma ge d)
4. Suspe nsion pa rts (Worn or da ma ge d)
1. Ve hic le (Ove rloa de d)
2. Spring (Stiffness small)
3. Shoc k a bsorbe r (Worn)
1. Tire (Worn or imprope rly inflate d)
2. W he e l ( not w it hin s pe c if ic a t ion)
3. Shoc k a bsorbe r (Worn)
1. Tire (Worn or imprope rly inflate d)
2. Wheel alignment (Incorrect)
3. Shoc k a bsorbe r (Worn)
4. W he e l ( not w it hin s pe c if ic a t ion)
1. Tire (Worn or imprope rly inflate d)
2. Wheel alignment (Incorrect)
3. Shoc k a bsorbe r (Worn)
4. Sus pe nsion pa rts (Worn) Abnormal tire wearDeviation
Body Desc ent
SwaysRear wheel shimmy

117Section 2 Rear SuspensionComponents
LR Strut Assembly
LR ABS Sensor Wire Harness
LR Brake
LR Brake Pipe
Clip
Clip
RR Strut Assembly
Clip
RR ABS Sensor Wire Harness
RR Brake Hosex2
No. 2 Transverse Arm
Left Trailing Rod Assembly
Body
Body
Body Body
No. 1 Transverse Arm
No. 1 Rocker Arm
Clip
RR Brake Pipe
RR Brake Hose
RR Brake
Right Trailing Rod Assembly
Rear Stabilizer Bar Assembly
No. 2 Transverse Arm
Rear Stabilizer Bar Retainer
Rod Components