Page 2958 of 3000

AC–232AIR CONDITIONING – COMPRESSOR AND MAGNETIC CLUTCH
AC
(d) Using a snap ring expander, install the magnetic
clutch rotor and a new snap ring with the chamfered
side facing up.
NOTICE:
• Do not expand the snap ring by more than
35.5 mm (1.39 in.) when installing it.
• Do not damage the seal cover of the bearing
when installing the snap ring.
(e) Install the magnet clutch washer and the magnet
clutch hub.
NOTICE:
Do not change the combination of the magnetic
clutch washers used before disassembly.
(f) Using vise pliers, hold the magnetic clutch hub and
install the bolt.
Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)
NOTICE:
Make sure that there is no foreign matter or oil
on the compressor shaft, bolt, and clutch hub.
INSTALLATION
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the
compressor and magnetic clutch with the 2 stud
bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
HINT:
Tighten the stud bolts in the order shown in the
illustration.
(b) Install the compressor and magnetic clutch with the
2 bolts and the 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT:
Tighten the bolts and nuts in the order shown in the
illustration.
(c) Connect the 2 clamps and wire harness.
(d) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and
the fitting surface of the compressor and magnetic
clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-
assembly.
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Page 2959 of 3000
AIR CONDITIONING – COMPRESSOR AND MAGNETIC CLUTCHAC–233
AC
(d) Install the suction hose sub-assembly onto the
compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and
the fitting surface of the compressor and magnetic
clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose sub-
assembly.
(d) Install the discharge hose sub-assembly onto the
compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(See page CO-39)
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT (See page AC-173)
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK (See page AC-
173)
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Page 2972 of 3000

AC–232AIR CONDITIONING – COMPRESSOR AND MAGNETIC CLUTCH
AC
(d) Using a snap ring expander, install the magnetic
clutch rotor and a new snap ring with the chamfered
side facing up.
NOTICE:
• Do not expand the snap ring by more than
35.5 mm (1.39 in.) when installing it.
• Do not damage the seal cover of the bearing
when installing the snap ring.
(e) Install the magnet clutch washer and the magnet
clutch hub.
NOTICE:
Do not change the combination of the magnetic
clutch washers used before disassembly.
(f) Using vise pliers, hold the magnetic clutch hub and
install the bolt.
Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)
NOTICE:
Make sure that there is no foreign matter or oil
on the compressor shaft, bolt, and clutch hub.
INSTALLATION
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the
compressor and magnetic clutch with the 2 stud
bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
HINT:
Tighten the stud bolts in the order shown in the
illustration.
(b) Install the compressor and magnetic clutch with the
2 bolts and the 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT:
Tighten the bolts and nuts in the order shown in the
illustration.
(c) Connect the 2 clamps and wire harness.
(d) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and
the fitting surface of the compressor and magnetic
clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-
assembly.
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AIR CONDITIONING – COMPRESSOR AND MAGNETIC CLUTCHAC–233
AC
(d) Install the suction hose sub-assembly onto the
compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and
the fitting surface of the compressor and magnetic
clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose sub-
assembly.
(d) Install the discharge hose sub-assembly onto the
compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(See page CO-39)
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT (See page AC-173)
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK (See page AC-
173)
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