COOLING FAN CONTROL
EC-1097
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COOLING FAN CONTROL
System DescriptionINFOID:0000000001162544
The cooling fan motor is controlled by the ECM.
COOLING FAN OPERATION WITH THE ENGINE RUNNING
Cooling fan operate is guaranteed by a 2-speed fan assembly (LOW speed and HIGH speed).The ECM
requests the IPDM E/R to actuate them via the can communication. To provide cooling:
Engine running
- LOW speed is actuated when the engine coolant temperature exceeds 96 °C (205°F) and is deactivated
when it drops below 94 °C (201°F).
- HIGH speed is actuated when the engine coolant temperature exceeds 104 °C (219°F) and is deactivated
when it drops below 102 °C (216°F).
If the engine coolant temperature exceeds the threshold of 115°C (239°F), the ECM requests the IPDM E/R,
via the CAN communication, to switch off the air conditioning compressor so as to reduce the load on the
engine and attempt to limit the rise in temperature. The cut-off request is cancelled if the engine coolant tem-
perature drops below 110°C (230°F).
If a malfunction in the engine coolant temperature sensor circuit is detected, the ECM requests that HIGH
speed operation.
In addition to engine management, the ECM centralises the cooling requirements for the climate control and
automatic transmission/sequential gearbox functions (where fitted).
CAN COMMUNICATION
EC-1103
< FUNCTION DIAGNOSIS >[K9K]
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CAN COMMUNICATION
System DescriptionINFOID:0000000001162546
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-33, "
CAN Communication Signal Chart", about CAN communication for detail.
ECM
EC-1233
< ECU DIAGNOSIS >[K9K]
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P O Test Condition: Engine at Idle
Order Function Parameter Display and notes Trouble diagnosis
1 Fan speed request*FAN ASSEMBLY INACTIVE
NONE. FAN UNIT LOW -
FAN UNIT HIGH -
2Compressor
engagement requestDMND LNK COMPThe ECM requests the IPDM E/R
(via CAN communication line) to
start the compressor
ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
The Intelligent Key unit or BCM
should request the ECM to be
engaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
INACTIVE: One of the above
conditions has not been met.NONE
3Fast idle speed re-
questACCEL IDL RQ INACTIVE NONE
4 Refrigerant pressureRFRGERNT PRSSIndicates the value in Bar for the
refrigerant fluid in the system.
Default value: 0 Bar.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0530 REFRUGERANT PRES-
SURE SENSOR.
RFRGERNT FLUID V 0.1V < RFRGERNT FLUID V <
4.8V
5Engine coolant tem-
peratureWATER TEMPClose to ambient temperature
(cold engine).
Indicates the engine coolant tem-
perature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ECT SENSOR.
6 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/h
(mph). This parameter is transmit-
ted by the “ABS actuator and elec-
tric unit (control unit)” or
combination meter via CAN com-
munication line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS ac-
tuator and electric unit (control
unit)” or combination meter.
Order Function Parameter Display and notes Trouble diagnosis
1 Fan speed request*FAN ASSEMBLY INACTIVE
NONE. FAN UNIT LOW -
FAN UNIT HIGH -
EC-1234
< ECU DIAGNOSIS >[K9K]
ECM
CRUISE CONTROL/SPEED LIMITER SUB FUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
Test Condition: Engine at Idle
PROTECTION SUBFUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
2Compressor
engagement re-
questDMND LNK COMPThe ECM requests the IPDM E/R
(via CAN communication line) to
start the compressor
ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
The Intelligent Key unit or BCM
should request the ECM to be en-
gaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
INACTIVE: One of the above
conditions has not been met.NONE
3Fast idle speed re-
questACCEL IDL RQINACTIVE
or
ACTIVE
(Air conditioning is operate)NONE
4Refrigerant pres-
sureRFRGERNT PRSSIndicates the value in Bar for the re-
frigerant fluid in the system.
Default value: 0 Bar.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0530 REFRUGERANT PRES-
SURE SENSOR.
RFRGERNT FLUID V 0.1V < RFRGERNT FLUID V< 4.8V
5Engine coolant
temperatureWATER TEMPIndicates the engine coolant tem-
perature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ECT SENSOR.
6 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/h
(mph). This parameter is transmit-
ted by the “ABS actuator and elec-
tric unit (control unit)” or
combination meter via CAN com-
munication line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS actu-
ator and electric unit (control unit)”
or combination meter. Order Function Parameter Display and notes Trouble diagnosis
Order Function Parameter Display and notes Trouble diagnosis
1Cruise control/speed
limiterCRS CN/S LMTR INACTIVEIn the event of a malfunction, per-
form the trouble diagnosis for DTC
P0575 ASCD STEERING SWITCH.
Order Function Parameter Display and notes Trouble diagnosis
1Cruise control/speed
limiterCRS CN/S LMTR INACTIVEIn the event of a malfunction, perform
the trouble diagnosis for DTC P0575
ASCD STEERING SWITCH.
IGNITION COIL, SPARK PLUG AND ROCKER COVER
EM-47
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IGNITION COIL, SPARK PLUG AND ROCKER COVER
Exploded ViewINFOID:0000000001381409
Removal and InstallationINFOID:0000000001381410
REMOVAL
1. Remove intake manifold. Refer to EM-29, "Exploded View".
2. Remove ignition coil.
CAUTION:
Handle ignition coil carefully and avoid impacts.
Never disassemble.
3. Remove ground cable (RH).
4. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
1. Ignition coil 2. Spark plug 3. PCV hose
4. Oil filler cap 5. Rocker cover 6. Gasket
7. Bracket 8. Grommet 9. PCV valve
10. PCV hose
A. To air duct
PBIC4257E
TIMING CHAIN
EM-51
< ON-VEHICLE REPAIR >[HR16DE]
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4. Remove the following parts.
Intake manifold: Refer to EM-29, "
Exploded View".
Drive belt: Refer to EM-16, "
Removal and Installation".
Water pump pulley: Refer to CO-20, "
Exploded View".
Ground cable (RH)
5. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
6. Remove rocker cover. Refer to EM-47, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark
(without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are
positioned as shown.
If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts.
CAUTION:
Never remove the mounting bolts as they are used as a sup-
porting point for the pulley puller.
c. Attach a pulley puller [SST: KV11103000] (A) in the M 6 thread
hole on crankshaft pulley, and remove crankshaft pulley.
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
PBIC3711E
EM -58
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
Check for cracks and any excessive wear at link plates and roller
links of timing chain. Replace timing chain as necessary.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.A: Crack
B: Wear
JPBIA0091ZZ
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
EM-60
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
5. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
6. Remove rocker cover. Refer to EM-47, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark
(without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are
positioned as shown.
If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts.
CAUTION:
Never remove the mounting bolts as they are used as a sup-
porting point for the pulley puller.
c. Attach a pulley puller [SST: KV11103000] (A) in the M 6 thread
hole on crankshaft pulley, and remove crankshaft pulley.
9. Remove front cover with the following procedure:
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
PBIC3711E