EC-376
< PREPARATION >[HR16DE (WITH EURO-OBD)]
PREPARATION
Oxygen sensor thread
cleanerReconditioning the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads. Tool name Description
AEM488
S-NT779
EC-380
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE (WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000001161423
*: Under the following conditions
A/C switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Ignition TimingINFOID:0000000001161424
*: Under the following conditions
A/C switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000001161425
Mass Air Flow SensorINFOID:0000000001161426
*: Engine is warmed up to normal operating temperature and running under no load.Transmission Condition Specification
A/T No load* (in P or N position) 700 ±50 rpm
M/T No load* (in Neutral position) 650 ±50 rpm
Transmission Condition Specification
A/T No load* (in P or N position) 6 ± 5° BTDC
M/T No load* (in Neutral position) 6 ± 5° BTDC
Condition Specification (Using CONSULT-III or GST)
At idle10 – 35 %
At 2,500 rpm10 – 35 %
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle1.0 – 1.3V*
Mass air flow (Using CONSULT-III or GST)1.0 – 4.0 g·m/sec at idle*
2.0 – 10.0 g·m/sec at 2,500 rpm*
DIAGNOSIS AND REPAIR WORKFLOW
EC-383
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
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YES >> GO TO 7.
NO >> GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT-III
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL” and “A/F ALPHA-B1” are within the SP value using CON-
SULT-III in “SPEC” of “DATA MONITOR” mode. Refer to EC-469, "
Component Function Check".
Is the measurement value within the SP value?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-470, "
Diagnosis Procedure".
Is malfunctioning part detected?
YES >> GO TO 11.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
Detect malfunctioning system according to EC-670, "
Symptom Table" based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to Circuit Inspection in GI-
58, "Circuit Inspection".
Is malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT-III. Refer to EC-635, "
Reference Value".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it. Refer to EC-457, "
Diagnosis Description".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM.
(Refer to EC-457, "
Diagnosis Description".)
Diagnostic Work SheetINFOID:0000000001161428
DESCRIPTION
EC-386
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
INSPECTION AND ADJUSTMENT
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Check idle speed.
For procedure, refer to EC-389, "
IDLE SPEED : Special Repair
Requirement".
For specification, refer to EC-684, "
Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-389, "
ACCELERATOR PEDAL RELEASED POSITION LEARNING : Special Repair Require-
ment".
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-390, "
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-390, "
IDLE AIR VOLUME LEARNING : Special Repair Requirement".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-389, "
IDLE SPEED : Special Repair Requirement".
For specification, refer to EC-684, "
Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-520, "
DTC Logic".
Check crankshaft position sensor (POS) and circuit. Refer to EC-516, "
DTC Logic".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace. Then GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to SEC-7, "
ECM
RE-COMMUNICATING FUNCTION : Special Repair Requirement".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
PBIA8513J
EC-388
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
INSPECTION AND ADJUSTMENT
17.DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-520, "
DTC Logic".
Check crankshaft position sensor (POS) and circuit. Refer to EC-516, "
DTC Logic".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace. Then GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of and registration of all NATS ignition key IDs. Refer to SEC-7, "
ECM RE-COMMU-
NICATING FUNCTION : Special Repair Requirement".
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, go to EC-388, "
ADDITIONAL SERVICE
WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
>> INSPECTION END
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000001161430
When replacing ECM, this procedure must be performed.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000001161431
1.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to EC-388, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Require-
ment".
>> GO TO 2.
2.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Refer to EC-388, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Require-
ment".
>> GO TO 3.
3.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-390, "
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement".
>> GO TO 4.
4.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-390, "
IDLE AIR VOLUME LEARNING : Special Repair Requirement".
>> END
IDLE SPEED
INSPECTION AND ADJUSTMENT
EC-389
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
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IDLE SPEED : DescriptionINFOID:0000000001161432
This describes how to check the idle speed. For the actual procedure, follow the instructions in “BASIC
INSPECTION”.
IDLE SPEED : Special Repair RequirementINFOID:0000000001161433
1.CHECK IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
Without CONSULT-III
Check the idle speed by installing the pulse type tachometer clamp on No.4 ignition coil harness.
>> INSPECTION END
IGNITION TIMING
IGNITION TIMING : DescriptionINFOID:0000000001161434
This describes how to check the ignition timing. For the actual procedure, follow the instructions in “BASIC
INSPECTION”.
IGNITION TIMING : Special Repair RequirementINFOID:0000000001161435
1.CHECK IGNITION TIMING
1. Attach timing light to No.1 ignition coil wire harness (1) as
shown.
2. Check ignition timing.
>> INSPECTION END
ACCELERATOR PEDAL RELEASED POSITION LEARNING
ACCELERATOR PEDAL RELEASED POSITION LEARNING : DescriptionINFOID:0000000001161436
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
ACCELERATOR PEDAL RELEASED POSITION LEARNING : Special Repair Re-
2: Timing light
: Vehicle front
JMBIA0397ZZ
1 : Timing indicator
MBIB1331E
EC-390
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
INSPECTION AND ADJUSTMENT
quirement
INFOID:0000000001161437
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
THROTTLE VALVE CLOSED POSITION LEARNING
THROTTLE VALVE CLOSED POSITION LEARNING : DescriptionINFOID:0000000001161438
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected.
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement
INFOID:0000000001161439
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
>> END
IDLE AIR VOLUME LEARNING
IDLE AIR VOLUME LEARNING : DescriptionINFOID:0000000001161440
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
IDLE AIR VOLUME LEARNING : Special Repair RequirementINFOID:0000000001161441
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 100°C (158 - 212°F)
Park/neutral position switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light only
small lamps.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- For A/T models
With CONSULT-III: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
Without CONSULT-III: Drive vehicle for 10 minutes.
- For M/T models
Drive vehicle for 10 minutes.
INSPECTION AND ADJUSTMENT
EC-391
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
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Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-389, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-390, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is
“CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT-III
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-389, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-390, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MI turned ON.
9. Start engine and let it idle.
10. Wait 20 seconds.
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-684, "
Idle Speed" and EC-684, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
SEC897C