EC-316
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
FUEL PUMP
FUEL PUMP
DescriptionINFOID:0000000001671103
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
Component Function CheckINFOID:0000000001671104
1.CHECK FUEL PUMP FUNCTION
1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Is the inspection result normal?
YES >> INSPECTION END
NO >>EC-316, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001671105
1.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
Sensor Input signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
Fuel pump controlFuel pump relay
↓
Fuel pump
Battery Battery voltage*
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and crankingOperates.
When engine is stopped Stops in 1.5 seconds.
Except as shown aboveStops.
Fuel pressure pulsation should be felt on the fuel feed
hose for 1 second after ignition switch is turned ON.
ALBIA0276ZZ
(+) (–)
Voltag e
Connector Terminal Connector Terminal
F10 23 E16 108 Battery voltage
FUEL PUMP
EC-317
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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1. Turn ignition switch OFF.
2. Disconnect IDPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness or connectors E8, F8.
Harness for open or short to ground and short power.
>> Repair harness or connectors.
4.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect “fuel level sensor unit and fuel pump” harness connector.
4. Turn ignition switch ON.
5. Check voltage between “fuel level sensor unit and fuel pump” harness connector and ground.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
5.CHECK 10A FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 48) from IPDM E/R.
3. Check 15A fuse.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace fuse.
6.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between IPDM E/R harness connector and “fuel level sensor unit and fuel pump”
harness connector.
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 10.
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
F10 23 E46 47 Existed
Fuel level sensor unit
and fuel pump
Ground Voltage
Connector Terminal
B40 1 GroundBattery voltage should exist 1
second after ignition switch is
turn ON.
IPDM E/RFuel level sensor unit and
fuel pump
Continuity
Connector Terminal Connector Terminal
E45 36 B40 1 Existed
EC-318
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
FUEL PUMP
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E7, M69, M12, B1.
Harness for open or short between IPDM E/R and “fuel level sensor unit and fuel pump”
>> Repair open circuit or short to power in harness or connectors.
8.CHECK FUEL PUMP GROUND CIRCUIT
1. Check the continuity between “fuel level sensor unit and fuel pump” and ground.
2. Also heck harness for short to power.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors.
9.CHECK FUEL PUMP
Refer to EC-318, "
Component Inspection (Fuel Pump)".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace fuel pump.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R.
NO >> Repair or replace harness or connectors.
Component Inspection (Fuel Pump)INFOID:0000000001671106
1.CHECK FUEL PUMP
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness connector.
3. Check resistance between “fuel level sensor unit and fuel pump” terminals as follows.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace “fuel level sensor unit and fuel pump”.
Fuel level sensor unit
and fuel pump
Ground Continuity
Connector Terminal
B40 3 Ground Existed
Terminals Resistance
1 and 3 0.2 - 5.0Ω [at 25°C (77°F)]
EC-326
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
REFRIGERANT PRESSURE SENSOR
REFRIGERANT PRESSURE SENSOR
DescriptionINFOID:0000000001671117
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
Component Function CheckINFOID:0000000001671118
1.CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower fan switch ON.
3. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-326, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001671119
1.CHECK GROUND CONNECTION
1. Turn A/C switch and blower fan switch OFF.
2. Stop engine.
3. Turn ignition switch OFF.
4. Check ground connection E15. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect refrigerant pressure sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between refrigerant pressure sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
PBIB2657E
(+) (–)
Voltage
Connector Terminal Connector Terminal
F1141
(Refrigerant pressure sensor signal)F11 48 1.0 - 4.0V
Refrigerant pressure sensor
Ground Voltage
Connector Terminal
E17 3 Ground Approx. 5V
REFRIGERANT PRESSURE SENSOR
EC-327
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace refrigerant pressure sensor.
NO >> Repair or replace.
Refrigerant pressure sensor ECM
Continuity
Connector Terminal Connector Terminal
E17 1 F11 48 Existed
Refrigerant pressure sensor ECM
Continuity
Connector Terminal Connector Terminal
E17 2 F11 41 Existed
EC-328
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ECM
ECU DIAGNOSIS
ECM
Reference ValueINFOID:0000000001161405
VALUES ON THE DIAGNOSIS TOOL
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
*Specification data may not be directly related to their components signals/values/operations.
I.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the
specification data in spite of the ignition timing not being adjusted to the specification data. this IGN TIMING
monitors the data calculated by the ECM according to the signals input from the camshaft position sensor and
other ignition timing related sensors.
Monitor Item Condition Values/Status
ENG SPEED Run engine and compare CONSULT-III value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-117, "
Diagnosis Procedure".
B/FUEL SCHDL See EC-117, "
Diagnosis Procedure".
A/F ALPHA-B1 See EC-117, "
Diagnosis Procedure".
COOLAN TEMP/S Engine: After warming up More than 70°C (158F)
HO2S1 (B1) Engine: After warming up Maintaining engine speed at 2,000 rpm0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S2 (B1) Revving engine from idle up to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- After keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S1 MNTR (B1) Engine: After warming up Maintaining engine speed at 2,000 rpmLEAN ←→ RICH
Changes more than 5 times
during 10 seconds
HO2S2 MNTR (B1) Revving engine from idle up to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- After keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadLEAN ←→ RICH
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
speedometer indication
BATTERY VOLT Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2 Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 3.9 - 4.8V
THRL SEN 1-B1 Ignition switch: ON
(Engine stopped)
Shift lever: D (A/T) or 1st (M/T)Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
THRL SEN 2-B1 Ignition switch: ON
(Engine stopped)
Shift lever: D (A/T) or 1st (M/T)Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
ECM
EC-331
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ from
ECM terminals voltage signal.
TERMINAL LAYOUT
PHYSICAL VALUES
NOTE:
ECM is located in the engine room left side near battery.
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
VHCL SPD CUT Ignition switch: ON NON
LO SPEED CUT Ignition switch: ON NON
AT OD MONITOR Ignition switch: ON OFF
AT OD CANCEL Ignition switch: ON OFF
CRUISE LAMP Ignition switch: ONMAIN switch: Pressed at the 1st time →
at the 2nd timeON → OFF
SET LAMP MAIN switch: ON
When vehicle speed: Between 40
km/h (25 MPH) and 153 km/h (95
MPH)ASCD: Operating ON
ASCD: Not operating OFF Monitor Item Condition Values/Status
PBIA9221J
Terminal No.
Wire
colorDescription
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
Output
1GroundL/WThrottle control motor
(Open)Output[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully de-
pressed3.2V
2GroundR/YThrottle control motor relay
power supplyInput [Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIA8150J
EC-332
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ECM
3GroundLG/RHeated oxygen sensor 1
heaterOutput[Engine is running]
Warm up condition
Engine speed: Below 3,600
rpmApproximately 3.2V
[Engine is running]
Warm-up condition
Idle speed
[Engine is running]
Engine speed: Above 3,600
rpmBATTERY VOLTAGE (11 - 14V)
4GroundPThrottle control motor
(Close)Output[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully re-
leased0 - 14V
5GroundRHeated oxygen sensor 2
heaterOutput[Engine is running]
Engine speed: Below 3,900
rpm after the following con-
ditions are met
- Engine: after warming up
- Keeping the engine speed
between 3,500 and 4,000
rpm for 1 minute and at idle
for 1 minute under no load10V
[Ignition switch: ON]
Engine stopped
[Engine is running]
Engine speed: Above 3,900
rpmBATTERY VOLTAGE
(11 - 14V)
9GroundW/BEVAP canister purge volume
control solenoid valveOutput[Engine is running]
Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Engine speed: About 2,000
rpm (More than 100 sec-
onds after starting engine.)BATTERY VOLTAGE
(11 - 14V)
10
11GroundB
B/WECM ground —[Engine is running]
Idle speedBody ground Te r m i n a l N o .
Wire
colorDescription
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
OutputPBIA8148J
PBIA8149J
PBIA8148J
PBIB0050E
PBIB0520E