IN-VEHICLE SENSOR
HAC-135
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
In-Vehicle Sensor Component InspectionINFOID:0000000001547440
COMPONENT INSPECTION
In-vehicle Sensor
After disconnecting in-vehicle sensor connector M93, measure resis-
tance between terminals 1 and 2 at sensor side, using the table
below.
If NG, replace in-vehicle sensor Refer to XX.
A
GroundContinuity
Connector Terminal
In-vehicle sensor:
M931No
Temperature °C (°F) Resistance kΩ
−15 (5) 12.73
−10 (14) 9.92
−5 (23) 7.80
0 (32) 6.19
5 (41) 4.95
10 (50) 3.99
15 (59) 3.24
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
35 (95) 1.51
40 (104) 1.27
45 (113) 1.07
SJIA0846E
SUNLOAD SENSOR
HAC-137
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK CIRCUIT CONTINUITY BETWEEN SUNLOAD SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between sunload sensor harness connector
M94 (A) terminal 2 and front air control harness connector M51
(B) terminal 33.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK SUNLOAD SENSOR
Refer to HAC-137, "
Sunload Component Inspection".
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> 1. Replace sunload sensor. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
4.CHECK CIRCUIT CONTINUITY BETWEEN SUNLOAD SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between sunload sensor harness connector
M94 (B) terminal 1 and front air control harness connector M51
(B) terminal 31.
4. Check continuity between sunload sensor harness connector
M94 (A) terminal 1 and ground.
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
Sunload Component InspectionINFOID:0000000001569485
COMPONENT INSPECTION
Sunload Sensor
AB
Continuity
Connector Terminal Connector Terminal
Sunload sensor: M94 2Front air con-
trol: M5133 Yes
SJIA0822E
AB
Continuity
Connector Terminal Connector Terminal
Sunload sensor: M94 1Front air con-
trol: M5131 Yes
A
GroundContinuity
Connector Terminal
Sunload sensor: M94 1 No
SJIA0823E
HAC-140
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
INTAKE SENSOR
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between intake sensor harness connector M92
(A) terminal 2 and front air control harness connector M51 (B)
terminal 33.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK INTAKE SENSOR
Refer to HAC-140, "
Intake Sensor Component Inspection".
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> 1. Replace intake sensor. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
4.CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between intake sensor harness connector M92
(A) terminal 1 and front air control harness connector M51 (B)
terminal 29.
4. Check continuity between intake sensor harness connector M92
(A) terminal 1 and ground.
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-98, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
Intake Sensor Component InspectionINFOID:0000000001547445
COMPONENT INSPECTION
Intake Sensor
AB
Continuity
Connector Terminal Connector Terminal
Intake sensor: M92 2Front air con-
trol: M5133 Yes
SJIA0826E
AB
Continuity
Connector Terminal Connector Terminal
Intake sensor: M92 1Front air control:
M5129 Yes
A
GroundContinuity
Connector Terminal
Intake sensor: M92 1 No
SJIA0827E
PTC HEATER CONTROL SYSTEM
HAC-149
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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1. Turn ignition switch OFF.
2. Disconnect ambient sensor connector E60.
3. Turn ignition switch ON.
4. Check voltage between ambient sensor harness connector E60
terminal 2 and ground.
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 21.
19.CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between ambient sensor harness connector
E60 (A) terminal 1 and front air control harness connector M51
(B) terminal 33.
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair harness or connector.
20.CHECK AMBIENT SENSOR
Refer to HAC-151, "
PTC HEATER (300 WATT) : PTC Heater (300 Watt) Component Inspection".
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-213, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> 1. Replace ambient sensor. Refer to XX.
2. Go to self-diagnosis HAC-213, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
21.CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M51.
3. Check continuity between ambient sensor harness connector
E60 (A) terminal 2 and front air control harness connector M51
(B) terminal 30.
4. Check continuity between ambient sensor harness connector
E34 (A) terminal 2 and ground.
Te r m i n a l s
Vol tag e
(Approx.) (+) (−)
Connector Terminal
Ground
Ambient sensor:
E6025V
AWIIA0307ZZ
AB
Continuity
Connector Terminal Connector Terminal
Ambient sensor:
E601Front air control:
M5133 Yes
AWIIA0308ZZ
AB
Continuity
Connector Terminal Connector Terminal
Ambient sensor:
E602Front air control:
M5130 Yes
AWIIA0309ZZ
HAC-150
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
PTC HEATER CONTROL SYSTEM
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-213, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
22.CHECK ENGINE RPM SIGNAL (MANUAL TRANSMISSION)
1. Reconnect PTC control unit.
2. Start the engine.
3. Check voltage between PTC control unit harness connector
M84 terminal 4 and ground.
Is the inspection result normal
YES >> GO TO 24.
NO >> GO TO 23.
23.CHECK CONTINUITY OF ENGINE RPM CIRCUIT BETWEEN FRONT AIR CONTROL AND PTC CON-
TROL UNIT (MANUAL TRANSMISSION)
1. Turn ignition switch OFF.
2. Disconnect ECM and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ECM harness connector F10 (B) termi-
nal 13.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ground.
Is the inspection result normal
YES >> Replace ECM. Refer to XX.
NO >> Repair harness or connector.
24.CHECK BCM INPUT (FAN ON) SIGNAL
A
GroundContinuity
Connector Terminal
Ambient sensor:
E602No
Te r m i n a l s
Vo l ta g e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC control unit: M84 4 4.2V
SJIA0924E
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 4 ECM: F10 13 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 4 No
SJIA0925E
POWER SUPPLY AND GROUND CIRCUIT FOR CONTROLLER
HAC-163
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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POWER SUPPLY AND GROUND CIRCUIT FOR CONTROLLER
Component DescriptionINFOID:0000000001547446
COMPONENT DESCRIPTION
Front Air Control
The front air control has a built-in microcomputer which processes information sent from various sensors
needed for air conditioner operation. The air mix door motor, mode door motor, intake door motor, blower
motor and compressor are then controlled.
The front air control is unitized with control mechanisms. Signal from various switches and Potentio Tempera-
ture Control (PTC) are directly entered into front air control.
Self-diagnostic functions are also built into front air control to provide quick check of malfunctions in the auto
air conditioner system.
Potentio Temperature Control (PTC)
The PTC is built into the front air control. It can be set at an interval of 1°C (34°F) in the 18°C (64°F) to 32°C
(90°F) temperature range by turning temperature control switch. The set temperature is displayed.
Front Air Control Component Function CheckINFOID:0000000001547447
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - AUTO MODE
1. Press the AUTO switch and A/C switch.
2. Display should indicate AUTO. Confirm that the compressor clutch engages (sound or visual inspection).
(Discharge air and blower speed will depend on ambient, in-vehicle and set temperatures.)
Can a symptom be duplicated?
YES >> GO TO 2.
NO >> Perform a complete operational check. Refer to HAC-87, "
Operational Check".
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.CHECK POWER AND GROUND CIRCUIT
Check main power supply and ground circuit. Refer to HAC-163, "
Front Air Control Power and Ground Diag-
nosis Procedure".
Is the inspection result normal?
YES >> System OK.
NO >> Replace Front air control. Refer to XX.
Front Air Control Power and Ground Diagnosis ProcedureINFOID:0000000001547448
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
AWIIA0289GB
INSUFFICIENT COOLING
HAC-185
< SYMPTOM DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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INSUFFICIENT COOLING
Component Function CheckINFOID:0000000001547452
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Press the AUTO switch.
2. Turn temperature control dial (driver) counterclockwise until 16° C (60° F) is displayed.
3. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-87, "
Operational Check".
Does another symptom exist?
YES >> Refer to HAC-184, "SymptomMatrixChart".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis Refer to HAC-98, "
Front Air Control Self-Diagnosis".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Refer to HAC-104, "
A/C System Self-Diagnosis Code Chart".
5.CHECK DRIVE BELTS
Check compressor belt tension. Refer to XX-XX, "*****"
.
Is the inspection result normal?
OK >> GO TO 6.
NG >> Adjust or replace compressor belt. Refer to XX-XX, "*****"
.
6.CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation. Refer to XX-XX, "*****"
Does air mix door operate correctly?
YES >> GO TO 7.
NO >> Check air mix door motor circuit. Refer to HAC-112, "
Air Mix Door Motor Diagnosis Procedure" or
XX-XX, "*****"
.
7.CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to XX-XX, "*****"
.
Does cooling fan motor operate correctly?
YES >> GO TO 8.
NO >> Check cooling fan motor. Refer to XX-XX, "*****"
.
8.CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/
recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
>> GO TO 9.
INSUFFICIENT HEATING
HAC-193
< SYMPTOM DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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INSUFFICIENT HEATING
Component Function CheckINFOID:0000000001547457
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE INCREASE
1. Press the AUTO switch.
2. Turn the temperature control dial (driver) clockwise until 32° C (90° F) is displayed.
3. Check for hot air at discharge air outlets.
Can this symptom be duplicated?
YES >> GO TO 2.
NO >> Perform complete system operational check. Refer to HAC-87, "
Operational Check".
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to HAC-98, "
Front Air Control Self-Diagnosis".
Is the inspection results normal?
YES >> GO TO 4.
NO >> Refer to HAC-197, "
Self-Diagnosis".
4.CHECK ENGINE COOLING SYSTEM
1. Check for proper engine coolant level. Refer to XX-XX, "*****"
.
2. Check hoses for leaks or kinks.
3. Check radiator cap. Refer to XX-XX, "*****"
.
4. Check for air in cooling system.
>> GO TO 5.
5.CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check the air mix door motor circuit. Refer to HAC-112, "
Air Mix Door Motor Diagnosis Proce-
dure".
6.CHECK AIR DUCTS
Check for disconnected or leaking air ducts.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair all disconnected or leaking air ducts.
7.CHECK HEATER HOSE TEMPERATURES
1. Start engine and warm it up to normal operating temperature.
2. Touch both the inlet and outlet heater hoses.
Is the inspection result normal?
YES >> Hot inlet hose and a warm outlet hose: GO TO 8.
NO >> Both hoses warm: GO TO 9.
8.CHECK ENGINE COOLANT SYSTEM
Check engine control temperature sensor. Refer to XX-XX, "*****"
.
Is the inspection result normal?