HA-26
< ON-VEHICLE MAINTENANCE >
ELECTRICAL LEAK DETECTOR
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.45 bar, 3.52 kg/cm
2, 50 psi) above 16°C. If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C, leaks may not be detected since the system may not reach 345 kPa (3.45
bar, 3.52 kg/cm
2, 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet f) to the
low-pressure side (evaporator drain hose g to shaft seal k). Refer to HA-27, "
Component". Perform a leak
check for the following areas carefully. Clean the component to be checked and move the leak detected
probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to
prevent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in
the cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recom-
mended procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode control dial position: VENT (Ventilation)
c. Intake door lever position: Recirculation
d. Max. cold temperature
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Turn engine off and perform leak check again following steps 4
through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
11. Before connecting recovery/recycling equipment to vehicle,
check recovery/recycling equipment gauges. No refrigerant
pressure should be displayed. If pressure is displayed, recover
refrigerant from equipment lines.
12. Discharge A/C system using approved refrigerant recovery/recycling equipment. Repair the leaking fitting
or component if necessary.
13. Evacuate and recharge A/C system and perform the leak test to confirm no refrigerant leaks.
14. Perform A/C performance test to ensure system works properly.
SHA839E
DIAGNOSIS SYSTEM (BCM)
HAC-15
< FUNCTION DIAGNOSIS >[MANUAL AIR CONDITIONER]
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DIAGNOSIS SYSTEM (BCM)
CONSULT-III Function (BCM)INFOID:0000000001203060
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
DATA MONITOR
Display Item List
BCM diagnostic
test itemDiagnostic mode Description
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item name
“operation or unit”Contents
IGN ON SW “ON/OFF”Displays “IGN Position (ON)/OFF, ACC Position (OFF)” status as judged from ignition switch signal
through the CAN communication.
FAN ON SIG “ON/OFF”Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal through CAN
communication.
AIR COND SW “ON/OFF”Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal through the
CAN communication.
AIR CONDITIONER CONTROL
HAC-53
< ECU DIAGNOSIS >[MANUAL AIR CONDITIONER]
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ECU DIAGNOSIS
AIR CONDITIONER CONTROL
Reference ValueINFOID:0000000001203072
VALUES ON THE DIAGNOSIS TOOL
Display Item List
Monitor item name
“operation or unit”Contents
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal.
AIR COND SW “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.
PRECAUTIONS
HAC-85
< PRECAUTION >[MANUAL AIR CONDITIONER]
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Precaution for Service EquipmentINFOID:0000000001203086
MANIFOLD GAUGE SET
Be certain that the gauge face indicates R-134a or 134a. Make sure
the gauge set has 1/2″-16 ACME threaded connections for service
hoses. Confirm the set has been used only with refrigerant HFC-
134a (R-134a) along with specified oil.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
SHA533D
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
INSPECTION AND ADJUSTMENT
HAC-87
< BASIC INSPECTION >[AUTO AIR CONDITIONER (W/O NAVI)]
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INSPECTION AND ADJUSTMENT
Operational CheckINFOID:0000000001547386
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Press temperature control switch (UP: ) until 32°C is displayed.
2. Press OFF switch.
3. Turn the ignition switch OFF.
4. Turn the ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for HAC-198, "
Memory Function Check".
If OK, continue the check.
CHECKING BLOWER
1. Press blower motor switch (UP: ). Blower should operate on low speed. The fan symbol should have one
blade lit.
2. Press blower motor switch (UP: ), and continue checking blower speed and fan symbol until all speeds
are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for HAC-120, "
Front Blower Motor Diagnosis Procedure".
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distribution table. Refer to HAC-94, "
Discharge
Air Flow".
Intake door position is checked in the next step.
If NG, go to trouble diagnosis procedure for HAC-109, "
Mode Door Motor Diagnosis Procedure".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the DEF is selected.
CHECKING RECIRCULATION
1. Press recirculation (REC) switch one time. Recirculation LED should illuminate.
2. Press fresh (FRE) switch one time. Fresh LED should illuminate.
3. Listen for intake door position change (you should hear blower sound change slightly).
If NG, go to trouble diagnosis procedure for HAC-116, "
Intake Door Motor Diagnosis Procedure".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control switch (UP: ) until 32°C is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for HAC-193, "
Component Function Check".
If OK, continue the check.
CHECKING TEMPERATURE DECREASE
1. Press temperature control switch (DOWN: ) until 18°C is displayed. Conditions : Engine running at usual operating temperature
HAC-88
< BASIC INSPECTION >[AUTO AIR CONDITIONER (W/O NAVI)]
INSPECTION AND ADJUSTMENT
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for HAC-185, "
Component Function Check".
If OK, continue the check.
CHECK A/C SWITCH
1. Press AUTO and A/C switches.
2. A/C switch LED will turn ON.
Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for HAC-125, "
Magnet Clutch Diagnosis Procedure".
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO.
Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for HAC-163, "
Front Air Control Power and Ground Diagnosis Pro-
cedure", then if necessary, trouble diagnosis procedure for HAC-125, "Magnet Clutch Diagnosis Procedure".
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in XX-XX,
"*****" and perform tests as outlined to simulate driving conditions environment.
If symptom appears, refer to HAC-86, "
How to Perform Trouble Diagnosis For Quick And Accurate Repair"
and perform applicable trouble diagnosis procedures.
AUTOMATIC AIR CONDITIONER SYSTEM
HAC-93
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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DISPLAY
Displays the operational status of the system.
AUTO SWITCH
The compressor, intake doors, air mix doors, outlet doors and blower speed are automatically controlled so
that the in-vehicle temperature will reach, and be maintained at the set temperature selected by the operator.
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automatically
controlled. (Inlet is automatically controlled only when FRE or REC switch is OFF.)
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL)
Increases or decreases the set temperature.
RECIRCULATION (REC) SWITCH
When REC switch is ON, REC switch indicator turns ON, air inlet is fixed to REC, and compressor will turn
ON.
When FRE switch is turned ON, air outlet switches to D/F or DEF position, or when compressor is turned
from ON to OFF, REC switch is automatically turned OFF (fixed to FRE mode).
FRESH (FRE) SWITCH
When FRE switch is ON, FRE switch indicator turns ON, and air inlet is fixed to FRE.
When REC switch is turned ON, FRE switch is automatically turned OFF (fixed to REC mode). FRE mode
can be re-entered by pressing FRE switch again.
DEFROSTER (DEF) SWITCH
Positions the air outlet doors to the defrost position. Also positions the intake doors to the outside air position,
and compressor will turn ON.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
The compressor and blower are OFF, the intake doors are set to the outside air position, and the air outlet
doors are set to the foot position.
A/C SWITCH
The compressor is ON or OFF.
(Pressing the A/C switch when the A/C switch is ON will turn off the A/C switch and compressor.)
MODE SWITCH
Controls the air discharge outlets.
When air outlet switches to D/F position, compressor will turn ON and fixed to REC mode.
BLOWER MOTOR SWITCH
Manually control the blower speed. Four speeds are available for manual control (as shown on the display).
1. Blower motor switch 2. Defroster (DEF) switch 3. Rear window defogger switch
4. Display 5. A/C switch 6. OFF switch
7. Temperature control switch 8. AUTO switch 9. Recirculation (REC) switch
10. Fresh (FRE) switch 11. MODE switch
DIAGNOSIS SYSTEM (BCM)
HAC-97
< FUNCTION DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
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DIAGNOSIS SYSTEM (BCM)
CONSULT-III Function (BCM)INFOID:0000000001547400
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
DATA MONITOR
Display Item List
BCM diagnostic
test itemDiagnostic mode Description
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
Monitor item name “operation or
unit”Contents
IGN ON SW “ON/OFF” Displays “IGN Position (ON)/OFF, ACC Position (OFF)” status as judged from ignition switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower motor switch signal.
COMP ON SIG “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.