EC-1144
< COMPONENT DIAGNOSIS >[K9K]
P0225 APP SENSOR
P0225 APP SENSOR
DescriptionINFOID:0000000001162604
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensors detect the accelera-
tor pedal position and sends a signal to the ECM. The ECM uses the
signal to determine the amount of fuel to be injected.
DTC LogicINFOID:0000000001162605
DTC DETECTION LOGIC
NOTE:
If DTC P0225 is displayed with DTC P0641, first perform trouble diagnosis for DTC P0641. Refer to
EC-1180, "
DTC Logic".
If DTC P0225 is displayed with DTC P0651, first perform trouble diagnosis for DTC P0651. Refer to
EC-1182, "
DTC Logic".
If DTC P2120 is present at the same time, check that the APP sensor connector is connected cor-
rectly.
Conditions for applying the diagnostic procedure to the stored DTCs:
- The DTC is declared present after a series of full load/no load action on the accelerator.
If the DTC is present:
-Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162606
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between accelerator pedal position sensor connector and ground.
PBIB1741E
DTC No. Trouble diagnosis name Possible cause
P0225ACCELERATOR PEDAL POSITION SENSOR 1 AND ACCELERATOR
PEDAL POSITION SENSOR 2 CIRCUIT
CC.1: Short circuit to +12V
1.DEF: Signal incoherence
2.DEF: No signal
CO.0: Open circuit or short circuit to ground Harness or connectors
(APP sensor 1 and 2 circuit is open or
shorted.)
Accelerator pedal position sensor
(APP sensor 1 and 2.)
Accelerator pedal position sensor
Ground Voltage
Sensor Connector Terminal
1
E12 (LHD models)
M204 (RHD models)4
Ground Approx. 5V
25
P0235 TC BOOST SENSOR
EC-1147
< COMPONENT DIAGNOSIS >[K9K]
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P0235 TC BOOST SENSOR
DescriptionINFOID:0000000001162608
The turbocharger boost sensor detects pressure in the exit side of the charge air cooler. The sensor output
voltage to the ECM increases as pressure increases.
DTC LogicINFOID:0000000001162609
DTC DETECTION LOGIC
NOTE:
If DTC P0235 is displayed with DTC P0651, first perform trouble diagnosis for DTC P0651. Refer to
EC-1182, "
DTC Logic".
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after the ignition has been switched on for 1 second, with a warm engine when
the vehicle is stationary.
If the DTC is present:
-Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162610
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK TUBOCHARGER BOOST SENSOR SUPPLY CIRCUIT
1. Disconnect turbocharger boost sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between turbocharger boost sensor connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK TUBOCHARGER BOOST SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between turbocharger boost sensor harness connector and ECM harness connector.
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
DTC No. Trouble diagnosis name Possible cause
P0235 CC.1: short circuit to +12V
CO.0: Open circuit or Short circuit to ground
1.DEF: Micro-breaks
2.DEF: Signal outside lower level
3.DEF: Signal outside upper level Harness or connectors
(Turbocharger boost sensor circuit is
open or shorted.)
Turbocharger boost sensor
Turbocharger boost sensor
Ground Voltage
Connector Terminal
F50 1 Ground Approx. 5V
Turbocharger boost sensor ECM
Continuity
Connector Terminal Connector Terminal
F50 2 F10 43 Existed
EC-1158
< COMPONENT DIAGNOSIS >[K9K]
P0409 EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR
P0409 EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR
DTC LogicINFOID:0000000001162623
DTC DETECTION LOGIC
NOTE:
If DTC P0409 is displayed with DTC P0651, first perform trouble diagnosis for DTC P0651. Refer to
EC-1182, "
DTC Logic".
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after the engine started.
If the DTC is present:
-Malfunction indicator (Yellow) lights up.
Diagnosis ProcedureINFOID:0000000001162624
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect EGR volume control valve harness connector.
2. Turn ignition switch ON.
3. Check the voltage between EGR volume control valve control position sensor connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR GROUND CIRCUIT FOR
OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EGR volume control valve control position sensor harness connector and
ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
DTC No. Trouble diagnosis name Possible Cause
P0409EGR VOLUME CONTROL VALVE CONTROL POSITION SEN-
SOR CIRCUIT
CO.0: Open circuit or short circuit to ground
CC.1: Short circuit to +12V Harness or connectors
(The EGR volume control valve control position
sensor circuit is open or shorted.)
EGR volume control valve control position sensor
EGR volume control valve control position sensor
Ground Voltage
Connector Terminal
F52 1 Ground Approx. 5V
EGR volume control valve control posi-
tion sensorECM
Continuity
Connector Terminal Connector Terminal
F52 3 E16 82 Existed
EC-1166
< COMPONENT DIAGNOSIS >[K9K]
P0530 REFRIGERANT PRESSURE SENSOR
P0530 REFRIGERANT PRESSURE SENSOR
DescriptionINFOID:0000000001162634
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
DTC LogicINFOID:0000000001162635
DTC DETECTION LOGIC
NOTE:
If DTC P0530 is displayed with DTC P0641, first perform the trouble diagnosis for DTC P0641 Refer to
EC-1180, "
DTC Logic".
Diagnosis ProcedureINFOID:0000000001162636
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect refrigerant pressure sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between refrigerant pressure sensor connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E8, F8
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
DTC No. Trouble diagnosis name Possible cause
P0530REFRIGERANT PRESSURE SENSOR CIRCUIT
CO.0: Short circuit to +12V or open circuit
CC.1: Short circuit to ground Harness or connectors
(Refrigerant pressure sensor circuit is
open or shorted.)
Refrigerant pressure sensor
Refrigerant pressure sensor
Ground Voltage
Connector Terminal
E17 3 Ground Approx. 5V
EC-1178
< COMPONENT DIAGNOSIS >[K9K]
P0606 ECM
P0606 ECM
DescriptionINFOID:0000000001162646
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
DTC LogicINFOID:0000000001162647
DTC DETECTION LOGIC
NOTE:
If DTC P0606 is displayed with other DTC, first perform the trouble diagnosis for other DTC.
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after an attempted start, or with the engine running.
If the DTC is present:
-Malfunction indicator (Red) lights up.
-Malfunction indicator (Yellow) lights up.
Diagnosis ProcedureINFOID:0000000001162648
1.CHECK DTC
Make sure that which malfunction (DTC second line indication) is displayed.
A or B
A>>GO TO 2.
B>>GO TO 3.
2.REPLACE ECM
1. Perform EC-1054, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair
Requirement".
2. Perform EC-1055, "
EGR VOLUME CONTROL VALVE CLOSED POSITION LEARNING : Special Repair
Requirement".
>>INSPECTION END
3.CHECK CAN COMMUNICATION LINE
Refer to LAN-33, "
CAN Communication Signal Chart".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
MBIB1517E
DTC No. Trouble diagnosis name Possible cause
P0606ECM
1.DEF to 20.DEF: Internal electric malfunctionECM
AExcept 9.DEFF
B9.DEF
EC-1180
< COMPONENT DIAGNOSIS >[K9K]
P0641 SENSOR POWER SUPPLY
P0641 SENSOR POWER SUPPLY
DTC LogicINFOID:0000000001162649
DTC DETECTION LOGIC
NOTE:
If DTC P0641 is displayed with DTC P0100, P0101, P0110, P0190, P0225, P0409, P0530, P2120, first
perform trouble diagnosis for DTC P0641.
-Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after the ignition has been switched on.
-If the DTC is present:
-Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162650
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between APP sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
DTC No. Trouble diagnosis name Possible cause
P0641SENSOR POWER SUPPLY CIRCUIT
1.DEF: Signal outside lower level
2.DEF: Signal outside upper level Harness or connectors
(The APP sensor 2 power supply circuit is shorted.)
(Fuel rail pressure sensor circuit is shorted.)
(EGR volume control valve control position sensor circuit
is shorted.)
(Mass air flow sensor circuit is shorted.)
(Refrigerant pressure sensor circuit is shorted.)
Accelerator pedal position sensor
(APP sensor 2)
Fuel rail pressure sensor
EGR volume control valve control position sensor
Mass air flow sensor
Refrigerant pressure sensor
APP sensor
Ground Voltage
Connector Terminal
E12 (LHD models)
M204 (RHD models)5 Ground Approx. 5V
EC-1182
< COMPONENT DIAGNOSIS >[K9K]
P0651 SENSOR POWER SUPPLY
P0651 SENSOR POWER SUPPLY
DTC LogicINFOID:0000000001162651
DTC DETECTION LOGIC
NOTE:
If DTC P0651 is displayed with DTC P0225, P0235, first perform trouble diagnosis for DTC P0651.
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present after the ignition has been switched on.
If the DTC is present:
Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162652
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between APP sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK SENSOR GROUND CIRCUITS
DTC No. Trouble diagnosis name Possible cause
P0651SENSOR POWER SUPPLY CIRCUIT
1.DEF: Parameter at minimum level
2.DEF: Parameter at maximum level Harness or connectors
(The APP sensor 1 power supply circuit is shorted.)
(Turbocharger boost sensor circuit is shorted.)
Accelerator pedal position sensor
(APP sensor 1)
Turbocharger boost sensor
APP sensor
Ground Voltage
Connector Terminal
E12 (LHD models)
M204 (RHD models)4 Ground Approx. 5V
ECM Sensor
Connector Terminal Name Connector Terminal
E16 122 APP sensorE12 (LHD models)
M204 (RHD models)4
F10 36 Turbocharger boost sensor F50 1
EC-1186
< COMPONENT DIAGNOSIS >[K9K]
P1089 FUEL PUMP
P1089 FUEL PUMP
DTC LogicINFOID:0000000001162661
DTC DETECTION LOGIC
NOTE:
NOTE:
-If DTC P1089 is displayed with DTC P0180, first perform trouble diagnosis for DTC P0180. Refer to
EC-1136, "
DTC Logic".
-If DTC P1089 is displayed with DTC P0190, first perform trouble diagnosis for DTC P0190. Refer to
EC-1138, "
DTC Logic".
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC appears when the engine is running.
If the DTC is present:
-Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162662
1.CHECK LOW PRESSURE FUEL SUPPLY SYSTEM
Refer to EC-1043, "
BASIC INSPECTION : Special Repair Requirement (TEST 1: Low Pressure Fuel Supply
System Check)".
Is the inspection result normal?
OK >> GO TO 2.
NG >> Replace or replace. Then GO TO 9.
2.CHECK INTERNAL FUEL TRANSFER PUMP
Refer to EC-1044, "
BASIC INSPECTION : Special Repair Requirement (TEST 2: Internal Fuel Transfer Pump
Check)".
Is the inspection result normal?
OK >> GO TO 3.
NG >> Replace or replace. Then GO TO 9.
3.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Refer to EC-1044, "
BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump
(Pressure Control Valve) Check]".
Is the inspection result normal?
OK >> GO TO 4.
NG >> Replace or replace. Then GO TO 9.
DTC No. Trouble diagnosis name Possible cause
P1089FUEL RAIL PRESSURE REGULATION FUNCTION
1.DEF: High pressure supply pump (Pressure control valve) closed
2.DEF: High pressure supply pump (Pressure control valve) open
3.DEF: High pressure supply pump (Volumetric control valve) open
4.DEF: High pressure supply pump (Volumetric control valve) closed
5.DEF: Component malfunction: High pressure supply pump (Pressure
control valve or Volumetric control valve)
6.DEF: High pressure supply pump (Pressure control valve) oscillation
7.DEF: High pressure supply pump (Volumetric control valve)) oscilla-
tion Harness or connectors
[High pressure supply pump (volumetric
control valve) circuit is open or shorted.]
[High pressure supply pump (Pressure
control valve) circuit is open or shorted.]
(Fuel rail pressure sensor circuit is open or
shorted.)
High pressure supply pump
High pressure supply pump (Pressure
control valve)
High pressure supply pump (Volumetric
control valve)
Fuel line
Fuel rail
Fuel injector
Fuel rail pressure sensor
Fuel rail pressure relief valve
Air mixture with fuel
Lack of fuel