INSPECTION AND ADJUSTMENT
BRC-11
< BASIC INSPECTION >[ABS]
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>> GO TO 2
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT-III screen, touch “WORK SUPPORT” and “ST ANG SEN ADJUSTMENT” in order.
2. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±2.5°.
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
ABS actuator and electric unit (control unit): Refer to BRC-25, "
CONSULT-III Function (ABS)".
ECM, refer to:
-EC-107, "
CONSULT-III Function" (HR16DE with EURO-OBD)
-EC-462, "
CONSULT-III Function" (HR16DE without EURO-OBD)
-EC-772, "
CONSULT-III Function" (MR18DE)
-EC-1104, "
Diagnosis Description" (K9K)
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis.
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR : DescriptionINFOID:0000000001731357
Refer to the table below to determine if calibration of the decel G sensor is required.
×: Required –: Not required
Situation Calibration of decel G sensor
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Replacing steering angle sensor×
Removing/Installing steering components×
Replacing steering components×
Removing/Installing suspension components×
Replacing suspension components×
Change tires to new ones—
Tire rotation—
Adjusting wheel alignment×
BRC-12
< BASIC INSPECTION >[ABS]
INSPECTION AND ADJUSTMENT
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement
INFOID:0000000001731358
CALIBRATION OF DECEL G SENSOR
CAUTION:
To calibrate the decel G sensor, make sure to use CONSULT-III
(Calibration cannot be done without CONSULT-III)
1.ALIGN THE VEHICLE STATUS
Stop vehicle with front wheels in straight-ahead position.
>> GO TO 2
2.PERFORM CALIBRATION OF DECEL G SENSOR
1. On the CONSULT-III screen, touch “WORK SUPPORT” and “DECEL G SEN CALIBRATION” in order.
2. Touch “START”.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “DECEL G SEN” is within ±.
Is the inspection result normal?
YES >> GO TO 4
NO >> Perform calibration of decel G sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
ABS actuator and electric unit (control unit): Refer to BRC-25, "
CONSULT-III Function (ABS)".
ECM, refer to:
-EC-107, "
CONSULT-III Function" (HR16DE with EURO-OBD)
-EC-462, "
CONSULT-III Function" (HR16DE without EURO-OBD)
-EC-772, "
CONSULT-III Function" (MR18DE)
-EC-1104, "
Diagnosis Description" (K9K)
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis.
INSPECTION AND ADJUSTMENT
BRC-91
< BASIC INSPECTION >[ESP/TCS/ABS]
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>> GO TO 2
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT-III screen, touch “WORK SUPPORT” and “ST ANG SEN ADJUSTMENT” in order.
2. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±2.5°.
Is the steering angle within the specified range?
YES >> GO TO 4
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
ABS actuator and electric unit (control unit): Refer to BRC-25, "
CONSULT-III Function (ABS)".
ECM, refer to:
-EC-107, "
CONSULT-III Function" (HR16DE with EURO-OBD)
-EC-462, "
CONSULT-III Function" (HR16DE without EURO-OBD)
-EC-772, "
CONSULT-III Function" (MR18DE)
-EC-1104, "
Diagnosis Description" (K9K)
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis.
CALIBRATION OF DECEL G SENSOR
CALIBRATION OF DECEL G SENSOR : DescriptionINFOID:0000000001731365
Refer to the table below to determine if calibration of the decel G sensor is required.
×: Required –: Not required
Situation Calibration of decel G sensor
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Replacing steering angle sensor×
Removing/Installing steering components×
Replacing steering components×
Removing/Installing suspension components×
Replacing suspension components×
Change tires to new ones—
Tire rotation—
Adjusting wheel alignment×
BRC-92
< BASIC INSPECTION >[ESP/TCS/ABS]
INSPECTION AND ADJUSTMENT
CALIBRATION OF DECEL G SENSOR : Special Repair Requirement
INFOID:0000000001731366
CALIBRATION OF DECEL G SENSOR
CAUTION:
To calibrate the decel G sensor, make sure to use CONSULT-III
(Calibration cannot be done without CONSULT-III)
1.ALIGN THE VEHICLE STATUS
Stop vehicle with front wheels in straight-ahead position.
>> GO TO 2
2.PERFORM CALIBRATION OF DECEL G SENSOR
1. On the CONSULT-III screen, touch “WORK SUPPORT” and “DECEL G SEN CALIBRATION” in order.
2. Touch “START”.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “DECEL G SEN” is within ±.
Is the inspection result normal?
YES >> GO TO 4
NO >> Perform calibration of decel G sensor again, GO TO 1
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
ABS actuator and electric unit (control unit): Refer to BRC-25, "
CONSULT-III Function (ABS)".
ECM, refer to:
-EC-107, "
CONSULT-III Function" (HR16DE with EURO-OBD)
-EC-462, "
CONSULT-III Function" (HR16DE without EURO-OBD)
-EC-772, "
CONSULT-III Function" (MR18DE)
-EC-1104, "
Diagnosis Description" (K9K)
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis.
EC-1
ENGINE
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SECTION EC
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CONTENTS
ENGINE CONTROL SYSTEM
HR16DE (WITH EURO-OBD)
BASIC INSPECTION ...................................
18
DIAGNOSIS AND REPAIR WORKFLOW .........18
Work Flow ...............................................................18
Diagnostic Work Sheet ............................................20
INSPECTION AND ADJUSTMENT ....................22
BASIC INSPECTION .................................................22
BASIC INSPECTION : Special Repair Require-
ment ........................................................................
22
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
25
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
25
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
25
IDLE SPEED ..............................................................25
IDLE SPEED : Description ......................................26
IDLE SPEED : Special Repair Requirement ...........26
IGNITION TIMING ......................................................26
IGNITION TIMING : Description ..............................26
IGNITION TIMING : Special Repair Requirement ....26
ACCELERATOR PEDAL RELEASED POSITION
LEARNING ................................................................
26
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Description .........................................
26
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Special Repair Requirement ..............
26
THROTTLE VALVE CLOSED POSITION LEARN-
ING .............................................................................
27
THROTTLE VALVE CLOSED POSITION
LEARNING : Description .........................................
27
THROTTLE VALVE CLOSED POSITION
LEARNING : Special Repair Requirement ..............
27
IDLE AIR VOLUME LEARNING ................................27
IDLE AIR VOLUME LEARNING : Description .........27
IDLE AIR VOLUME LEARNING : Special Repair
Requirement ............................................................
27
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR .......................................................................
29
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Description ................................................
29
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Special Repair Requirement .....................
29
FUNCTION DIAGNOSIS ..............................30
ENGINE CONTROL SYSTEM ..........................30
System Diagram .....................................................30
System Description ..................................................31
Component Parts Location ....................................31
Component Description ...........................................36
MULTIPORT FUEL INJECTION SYSTEM .......38
System Diagram .....................................................38
System Description ..................................................38
Component Parts Location ....................................41
Component Description ...........................................46
ELECTRIC IGNITION SYSTEM ........................47
System Diagram .....................................................47
System Description ..................................................47
Component Parts Location ....................................48
Component Description ...........................................53
AIR CONDITIONING CUT CONTROL ..............54
System Diagram ......................................................54
System Description ..................................................54
Component Parts Location ....................................55
Component Description ...........................................60
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ..............................................................
61
System Diagram ......................................................61
System Description ..................................................61
EC-10
FUNCTION DIAGNOSIS ............................697
ENGINE CONTROL SYSTEM .........................697
System Diagram ...................................................697
System Description ................................................698
Component Parts Location ..................................698
Component Description .........................................703
MULTIPORT FUEL INJECTION SYSTEM ......705
System Diagram ...................................................705
System Description ................................................705
Component Parts Location ..................................708
Component Description .........................................713
ELECTRIC IGNITION SYSTEM .......................714
System Diagram ...................................................714
System Description ................................................714
Component Parts Location ..................................715
Component Description .........................................720
AIR CONDITIONING CUT CONTROL ............721
System Diagram ....................................................721
System Description ................................................721
Component Parts Location ..................................722
Component Description .........................................727
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) .............................................................
728
System Diagram ....................................................728
System Description ................................................728
Component Parts Location ..................................730
Component Description ........................................735
CAN COMMUNICATION .................................736
System Description ................................................736
COOLING FAN CONTROL .............................737
System Diagram ....................................................737
System Description ................................................737
Component Parts Location ..................................739
Component Description .........................................744
EVAPORATIVE EMISSION SYSTEM .............745
System Diagram ....................................................745
System Description ................................................746
Component Parts Location ..................................747
Component Description ........................................752
INTAKE VALVE TIMING CONTROL ...............753
System Diagram ....................................................753
System Description ................................................753
Component Parts Location ..................................754
Component Description .........................................759
ON BOARD DIAGNOSTIC (OBD) SYSTEM ...760
Diagnosis Description ............................................760
CONSULT-III Function ..........................................772
Diagnosis Tool Function ......................................779
COMPONENT DIAGNOSIS .......................781
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ..............................................................
781
Description ............................................................781
Component Function Check .................................781
Diagnosis Procedure .............................................782
POWER SUPPLY AND GROUND CIRCUIT ....789
Diagnosis Procedure .............................................789
U1000, U1001 CAN COMM CIRCUIT ..............793
Description ............................................................793
DTC Logic .............................................................793
Diagnosis Procedure .............................................793
U1010 CONTROL UNIT (CAN) ........................794
Description ............................................................794
DTC Logic .............................................................794
Diagnosis Procedure .............................................794
P0011 IVT CONTROL ......................................795
DTC Logic .............................................................795
Diagnosis Procedure .............................................796
Component Inspection ..........................................797
P0102, P0103 MAF SENSOR ..........................799
Description ............................................................799
DTC Logic .............................................................799
Diagnosis Procedure .............................................800
Component Inspection ..........................................801
P0112, P0113 IAT SENSOR ............................804
Description ............................................................804
DTC Logic .............................................................804
Diagnosis Procedure .............................................805
Component Inspection ..........................................805
P0117, P0118 ECT SENSOR ...........................807
Description ............................................................807
DTC Logic .............................................................807
Diagnosis Procedure .............................................808
Component Inspection ..........................................808
P0122, P0123 TP SENSOR ..............................810
Description ............................................................810
DTC Logic .............................................................810
Diagnosis Procedure .............................................810
Component Inspection ..........................................812
Special Repair Requirement .................................812
P0132 HO2S1 ...................................................813
Description ............................................................813
DTC Logic .............................................................813
Diagnosis Procedure .............................................814
Component Inspection ..........................................815
P0133 HO2S1 ...................................................817
Description ............................................................817
DTC Logic .............................................................817
Diagnosis Procedure .............................................819
Component Inspection ..........................................820
DIAGNOSIS AND REPAIR WORKFLOW
EC-21
< BASIC INSPECTION >[HR16DE (WITH EURO-OBD)]
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There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
WORKSHEET SAMPLE
SEF907L
MTBL0017
EC-28
< BASIC INSPECTION >[HR16DE (WITH EURO-OBD)]
INSPECTION AND ADJUSTMENT
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-26, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-27, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is
“CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT-III
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-26, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-27, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MI turned ON.
9. Start engine and let it idle.
10. Wait 20 seconds.
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-380, "
Idle Speed" and EC-380, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following
SEC897C