A/C UNIT ASSEMBLY
VTL-13
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
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7. Remove console box assembly. Refer to IP-11, "Removal and Installation"
8. Remove the instrument stay nuts (A) and harness clamps (B),
and then remove instrument stay (1).
9. Disconnect intake sensor connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-23, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-23, "
Removal and Installation".
13. Remove the side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable (if equipped).
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system with coolant. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Chang-
ing Engine Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant. Refer to HA-29, "
HFC-134a (R-134a) Service Procedure".
CAUTION:
Replace O-rings for A/C piping with new ones, and then apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0690E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : -Refer to ST-9, "
Removal and Installation".
A/C UNIT ASSEMBLY
VTL-37
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
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A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000001696531
NOTE:
A LHD model shown, RHD model similar.
REMOVAL
1. Use a recovery/recycling equipment (for HFC-134a) to discharge refrigerant. Refer to HA-29, "HFC-134a
(R-134a) Service Procedure".
2. Drain coolant from cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35,
"Changing Engine Coolant" (MR18DE), CO-58, "Draining" (K9K).
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Remove lower dash insulator.
5. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from
heater core.
A. A/C unit assembly bolts B. Steering member bolts C. Steering column nuts
SJIA0648E
SJIA0644E
SJIA0645E
VTL-38
< ON-VEHICLE REPAIR >[MANUAL AIR CONDITIONER]
A/C UNIT ASSEMBLY
7. Remove console box assembly. Refer to IP-11, "Removal and Installation" .
8. Remove instrument stay nuts (A) and harness clamps (B), and
then remove instrument stay (1).
9. Disconnect thermo control amp. connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-48, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-48, "
Removal and Installation".
13. Remove side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable.
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Changing Engine
Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant.
CAUTION:
Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0647E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : Refer to ST-9, "
Removal and Installation".
WCS-18
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (METER)
DIAGNOSIS SYSTEM (METER)
CONSULT-III Function (METER/M&A)INFOID:0000000001728303
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAG RESULTS
Display Item List
Refer to MWI-54, "DTC Index".
DATA MONITOR
Display Item List
X: Applicable
METER/M&A diagnosis mode Description
SELF-DIAG RESULTS Displays combination meter self-diagnosis results.
DATA MONITOR Displays combination meter input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUDescription
SPEED METER [km/h] or [mph] X X Displays the value of vehicle speed signal.
SPEED OUTPUT [km/h] or [mph] X XDisplays the value of vehicle speed signal, which is transmitted to
each unit with CAN communication.
TACHO METER [rpm] X X Displays the value of engine speed signal, which is input from ECM.
W TEMP METER [°C] or [°F] X XDisplays the value of engine coolant temperature signal, which is in-
put from ECM.
FUEL METER [lit.] X XDisplays the value, which processes a resistance signal from fuel
gauge.
DISTANCE [km] or [mile] X XDisplays the value, which is calculated by vehicle speed signal, fuel
gauge and fuel consumption from ECM.
FUEL W/L [ON/OFF] X X Displays [ON/OFF] condition of low-fuel warning lamp.
C-ENG W/L [ON/OFF] X Displays [ON/OFF] condition of malfunction indicator lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Displays [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Displays [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Displays [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Displays [ON/OFF] condition of turn indicator.
FR FOG IND X Displays [ON/OFF] condition of front fog lamp indicator.
RR FOG IND X Displays [ON/OFF] condition of rear fog lamp indicator.
OIL W/L [ON/OFF] X Displays [ON/OFF] condition of oil pressure warning lamp.
LIGHT IND X Displays [ON/OFF] condition of exterior lamp indicator.
VDC/TCS IND [ON/OFF] X Displays [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Displays [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Displays [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Displays [ON/OFF] condition of brake warning lamp.*
OIL LEVEL IND X Displays [ON/OFF] condition of oil level indicator.
KEY G W/L [ON/OFF] X Displays [ON/OFF] condition of key green warning lamp.
KEY R W/L [ON/OFF] X Displays [ON/OFF] condition of key red warning lamp.
KEY KNOB W/L [ON/OFF] X Displays [ON/OFF] condition of key knob warning lamp.
PNP P SW X X Displays [ON/OFF] condition of inhibitor P switch.
WCS-38
< ECU DIAGNOSIS >
COMBINATION METER
11 LG Brake fluid level switch ONBrake fluid level low 0
Brake fluid level normal Battery voltage
16 VSteering switch (trip comput-
er) signalONPress the steering switch (trip
computer)0
Other than the above 5
19 V Ambient sensor signal ON —
20 BR Ambient sensor ground ON — 0
21
BGround — — 0 22
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24 V Fuel level sensor ground (-) ON — 0
25 RAuto A/C sense signal (with
auto A/C)ON — 5V
27 G Battery power supply OFF — Battery voltage
28 SB Ignition switch ON or START ON — Battery voltage
30 G Stop lamp switch ONBrake pedal depressed Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ONTransmission gear selector lever
in N positionBattery voltage
Transmission gear selector lever
other than N position0
32 W A/T P-range input (with A/T) ONTransmission gear selector lever
in P positionBattery voltage
Transmission gear selector lever
other than P position0
33 Y A/T PN output (with A/T) ONTransmission gear selector lever
in P or N position0
Transmission gear selector lever
other than P or N positionBattery voltage
35 BREngine coolant temperature
signal outputONAt idle [after warming up, approx.
80°C (176°F)]
NOTE:
The waveforms vary depending
on engine coolant temperature. Te r -
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No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
JSNIA0014GB
SKIB3651J
WCS-56
< ECU DIAGNOSIS >
BCM (BODY CONTROL MODULE)
BCM (BODY CONTROL MODULE)
Reference ValueINFOID:0000000001728312
VALUES ON THE DIAGNOSIS TOOL
Monitor Item Condition Value/Status
AIR COND SWA/C switch OFF OFF
A/C switch ON ON
AUT LIGHT SYSOutside of the room is dark OFF
Outside of the room is bright ON
AUTO LIGHT SWLighting switch OFF OFF
Lighting switch AUTO ON
BACK DOOR SWBack door closed OFF
Back door opened ON
BATTERY VOLT
NOTE:
Diesel engine models
onlyIgnition switch ONApproximately the same as power
supply voltage
CDL LOCK SWDoor lock/unlock switch does not operate OFF
Press door lock/unlock switch to the LOCK side ON
CDL UNLOCK SWDoor lock/unlock switch does not operate OFF
Press door lock/unlock switch to the UNLOCK side ON
DOOR SW-ASPassenger door closed OFF
Passenger door opened ON
DOOR SW-DRDriver door closed OFF
Driver door opened ON
DOOR SW-RLRear LH door closed OFF
Rear LH door opened ON
DOOR SW-RRRear RH door closed OFF
Rear RH door opened ON
ELEC PWR CUT
NOTE:
Diesel engine models
onlyEngine runningFan switch ON (when engine coolant is
cool)
NOTE:
Depending on the ambient tempera-
ture, battery voltage, etc.OFF
The current status maintained with the
signal from ECM received.FREEZ
Fan switch OFF
Fan switch ON after engine warming
UP
NOTE:
Depending on the engine coolant
temperature, ambient temperature,
battery voltage, etc.INHBT
ENG COOLNT T
NOTE:
Diesel engine models
onlyEngine runningApproximately the same as engine
water temperature
ENGINE RPM
NOTE:
Diesel engine models
onlyEngine runningApproximately the same as tachom-
eter reading