INSPECTION AND ADJUSTMENT
EC-1047
< BASIC INSPECTION >[K9K]
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4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ENGINE CONDITION
Start engine.
Is the engine start?
YES >> GO TO 7.
NO >> GO TO 9.
7.CHECK ENGINE CONDITION
Check that the oil level is correct and that the engine coolant temperature is normal operation temperature
60°C (140°F)
Engine running at idle speed.
- Select “HIGH PRES CIRCUIT LEAK TEST” in “ACTIVE TEST” mode with CONSULT-III.
- Engine will perform 4 acceleration cycles.
- Select “DATA MONITOR” mode with CONSULT-III.
- Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
- Does “RAIL PRESSURER” follow “RAIL PRES SET” at ± 5000 kPa(50 bar, 51 kg/cm
2, 725 psi) during the
phase of the 4 acceleration cycles?
NOTE:
If the rail pressure does not reach the setpoint there is an fuel injector leak that is too great or the pressure sig-
nal is incorrect.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Carry out TEST 5.
>> GO TO 11.
9.CHECK ENGINE CONDITION
Check that the oil level is correct.
Select “DATA MONITOR” mode with CONSULT-III.
Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
Does “RAIL PRESSURER” follow “RAIL PRES SET” when the cranking engine.
NOTE:
If the rail pressure does not reach the setpoint there is an fuel injector leak that is too great or the pressure sig-
nal is incorrect.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 10.
10.CHECK MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN
Carry out TEST 6.
>> GO TO 11.
11 .INSPECTION END
High pressure supply pump (volumetric control valve) OK.
High pressure supply pump
(volumetric control valve)ECM
Continuity
Connector Terminal Connector Terminal
F54 2 F11 50 Existed
INSPECTION AND ADJUSTMENT
EC-1049
< BASIC INSPECTION >[K9K]
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>> INSPECTION END
6.CHECK ENGINE CONDITION
Check that the oil level is correct and that the engine coolant temperature is normal operation tempera-
ture.60°C (140°F)
Engine running at idle speed.
- Select “HIGH PRES CIRCUIT LEAK TEST” in “ACTIVE TEST” mode with CONSULT-III.
- Engine will perform 4 acceleration cycles.
- Select “DATA MONITOR” mode with CONSULT-III.
- Check that the “RAIL PRES SET” and “RAIL PRESSURE” indication.
- Does “RAIL PRESSURE” follow “RAIL PRES SET” at during the phase of 4 acceleration cycles?
Is the inspection result normal?
YES >> GO TO 22.
NO >> GO TO 7.
7.CHECK ENGINE COOLANT TEMPERATURE AND FUEL TEMPERATURE
1. Select “DATA MONITOR” mode with CONSULT-III.
2. Check that the “FUEL TEMP” indication when operating at idle speed is between 60 - 80°C (140 - 176°F)
3. Check that the “WATER TEMP” indication is between 80 - 90°C (176 - 194°F)
NOTE:
When the fuel temperature is above 136°C (277°F), the maximum rail pressure is reduced to protect the
plastic pipes.
When the coolant temperature is above 100°C (212°F), the maximum rail pressure is reduced to protect the
engine.
Are the
“FUEL TEMP” and “WATER TEMP” within the reference value range?
YES >> GO TO 8.
NO >> Check the fuel pump temperature sensor (Refer to EC-1137, "
Component Inspection") or engine
coolant temperature sensor (Refer to EC-1133, "
Component Inspection").
8.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect high pressure supply pump (volumetric control valve) harness connector.
3. Turn ignition switch ON.
4. Check the voltage between high pressure supply pump (volumetric control valve) harness connector and
ground.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING PART
Check the following.
IPDM E/R
Harness for open or short between ECM and high pressure supply pump (volumetric control valve)
Harness for open or short between IPDM E/R and high pressure supply pump (volumetric control valve)
>> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE) OUTPUT SIGNAL CIR-
CUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
High pressure supply pump
(volumetric control valve)
Ground Voltage
Connector Terminal
F54 1 Ground Battery voltage
STARTING DIFFICULT WITH COLD ENGINE
EC-1259
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STARTING DIFFICULT WITH COLD ENGINE
DescriptionINFOID:0000000001162703
CHART 3: STARTING DIFFICULT WITH COLD ENGINE
Diagnosis ProcedureINFOID:0000000001162704
1.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 2.
No >> Top up the oil.
2.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
3.CHECK BATTERY
Check the battery. Refer to PG-6, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace battery. Refer to PG-6, "
Removal and Installation"
4.CHECK STARTER MOTOR
Check the starter motor. Refer to STR-35, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace starter motor. Refer to STR-35, "
Removal and Installation"
5.CHECK COMPONENT PART
Check the following.
Engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Fuel pump temperature sensor. Refer to EC-1137, "
Component Inspection".
Intake air temperature sensor. Refer to EC-1131, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK GLOW SYSTEM
Check the glow system. Refer to EC-1156, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace glow system. Refer to EM-279, "
Removal and Installation"
7.CHECK LOW PRESSURE CIRCUIT
Perform the TEST 1: LOW PRESSURE CIRCUIT CHECK. Refer to EC-1043, "
BASIC INSPECTION : Special
Repair Requirement (TEST 1: Low Pressure Fuel Supply System Check)".
>> GO TO 8.
8.CHECK INTERNAL FUEL TRANSFER PUMP
Perform the TEST 2: INTERNAL FUEL TRANSFER PUMP CHECK. Refer to EC-1044, "
BASIC INSPECTION
: Special Repair Requirement (TEST 2: Internal Fuel Transfer Pump Check)".
LOSS OF POWER
EC-1275
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LOSS OF POWER
DescriptionINFOID:0000000001162721
CHART 12: LOSS OF POWER
Diagnosis ProcedureINFOID:0000000001162722
1.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 2.
2.CHECK FUEL FILTER
Check the correctness of the fuel filter.
Is the fuel filter correct?
Yes >> GO TO 3.
No >> Replace the fuel filter with an genuine part.
3.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
4.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 5.
No >> Top up the oil.
5.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness or connector.
6.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace harness or connector.
7.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
EC-1280
< SYMPTOM DIAGNOSIS >[K9K]
OVERSPEED AT IDLE SPEED OR ON RELEASING BRAKE
OVERSPEED AT IDLE SPEED OR ON RELEASING BRAKE
DescriptionINFOID:0000000001162725
CHART 14: OVERSPEED AT IDLE SPEED OR ON RELEASING BRAKE
Diagnosis ProcedureINFOID:0000000001162726
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Ye s > > G O T O 3 .
No >> Top up the oil.
3.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connector.
5.CHECK CAN COMMUNICATION
Perform trouble diagnosis on the CAN communication line using CONSULT-III. Refer to LAN-33, "
CAN Com-
munication Signal Chart".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness or connector.
6.CHECK “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Perform trouble diagnosis on the “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”. Refer to BRC-
25, "CONSULT-III Function (ABS)" (without ESP) or BRC-105, "CONSULT-III Function (ABS)" (with ESP).
Is the inspection result normal?
YES >> INSPECTION END.
NO >> Repair or replace.
ENGINE KNOCK
EC-1283
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ENGINE KNOCK
DescriptionINFOID:0000000001162729
CHART 16: ENGINE KNOCK
Diagnosis ProcedureINFOID:0000000001162730
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connector.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK CATALYTIC CONVERTER
Is the catalytic converter clogged or deteriorated?
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
EC-1286
< SYMPTOM DIAGNOSIS >[K9K]
ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162734
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Ye s > > G O T O 3 .
No >> Top up the oil.
3.CHECK FUEL PUMP TEMPERATURE SENSOR
Check fuel pump temperature sensor. Refer to EC-1137, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 4 .
No >> Repair or replace.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 5 .
No >> Repair or replace.
5.CHECK COOLING SYSTEM
Check the cooling system. Refer to CO-53, "
Troubleshooting Chart".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 7.
7.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>>INSPECTION END
ENGINE EMITS BLUE SMOKE
EC-1287
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ENGINE EMITS BLUE SMOKE
DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis ProcedureINFOID:0000000001162736
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 4.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Yes >> GO TO 5.
No >> Repair or replace.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 9.
No >> Repair or replace.
9.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".