Page 2847 of 5883
EM-200
< ON-VEHICLE REPAIR >[MR18DE]
CYLINDER HEAD
: Engine front
CAUTION:
Check and confirm the tightening angle by using Tool (A) or
protractor. Never judge by visual inspection without the
tool.
4. Installation of the remaining components is in the reverse order of removal.
ComponentINFOID:0000000001337806
Disassembly and AssemblyINFOID:0000000001337807
DISASSEMBLY
Tool number : KV10112100 (BT-8653-A)
PBIC3208J
1. Valve collet 2. Valve spring retainer 3.Va l v e s p r i n g ( E X H )
(with valve spring seat)
4. Valve oil seal 5. Valve guide (EXH) 6. Valve seat (EXH)
7. Valve (EXH) 8. Valve (INT) 9. Valve seat (INT)
10. Cylinder head 11. Valve guide (INT) 12. Spark plug
13.Valve spring (INT)
(with valve spring seat)
A. Refer to EM-202
B. Refer to EM-202
PBIC3543J
Page 2856 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ENGINE ASSEMBLY
EM-209
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24. Remove the intake manifold to prevent the hanging chain from interfering. Refer to EM-156, "Removal
and NISSAN TIIDA 2007 Service Repair Manual ENGINE ASSEMBLY
EM-209
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24. Remove the intake manifold to prevent the hanging chain from interfering. Refer to EM-156, "Removal
and](/manual-img/5/57395/w960_57395-2855.png)
ENGINE ASSEMBLY
EM-209
< REMOVAL AND INSTALLATION >[MR18DE]
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24. Remove the intake manifold to prevent the hanging chain from interfering. Refer to EM-156, "Removal
and Installation".
25. Install engine slinger to cylinder head front left side (A) and rear
right side (B) and support the engine position with a hoist.
26. Support engine and transaxle assembly with a hoist and secure the engine in appropriate position.
27. Use a manual lift table caddy (A) or equivalently rigid tool such
as a transmission jack. Securely support bottom of the engine
and the transaxle, and simultaneously adjust hoist tension.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
28. Remove torque rod (RH) (1), engine insulator (RH) (2) and
engine bracket (RH) (3).
29. Remove engine through bolt-securing nut (C).
30. Remove the engine and the transaxle assembly from the vehicle downward by carefully operating sup-
porting tools.
CAUTION:
During the operation, make sure that no part interferes with the vehicle side.
Before and during this lifting, always check if any harnesses are left connected.
During the removal operation, always be careful to prevent the vehicle from falling off the lift due
to changes in the center of gravity.
If necessary, support the vehicle by setting jack or suitable tool at the rear.
During operation, securely support the engine by placing a piece of wood under the engine oil
pan and transaxle oil pan. Securely support the engine slingers with a hoist.
31. When the engine hoisting is not performed simultaneously, install engine slinger to cylinder head front left
side and rear right side. Refer to EM-207, "
Component".
32. Remove starter motor. Refer to STR-24, "
Removal and Installation".
33. Lift with a hoist and position above engine.
34. Separate the engine and the transaxle. Refer to EM-207, "
Component" .
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting insu-
lator.
: Engine front
Slinger bolts : 25.5 N·m (2.6 kg-m, 19 ft-lb)
LBIA0461E
PBIC3223J
4 : Engine insulator (LH)
A : Engine front side
B : Transaxle side
WBIA0784E
Page 2861 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-214
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
16. Heat piston to 60° to 70°C (140° to 158°F) using a suitable tool
(A).
17. Push out piston pin using a suitable tool of an outer diameter NISSAN TIIDA 2007 Service Repair Manual EM-214
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
16. Heat piston to 60° to 70°C (140° to 158°F) using a suitable tool
(A).
17. Push out piston pin using a suitable tool of an outer diameter](/manual-img/5/57395/w960_57395-2860.png)
EM-214
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
16. Heat piston to 60° to 70°C (140° to 158°F) using a suitable tool
(A).
17. Push out piston pin using a suitable tool of an outer diameter
approximately 18 mm (0.71 in).
18. Loosen main bearing cap bolts in reverse order as shown, and
remove them.
NOTE:
Before loosening main bearing cap bolts, measure crankshaft
end play. Refer to EM-219, "
Inspection After Disassembly".
19. Remove main bearing caps.
Tap main bearing caps lightly using a suitable tool for removal.
CAUTION:
Be careful not to damage the mounting surface.
20. Remove crankshaft.
CAUTION:
Be careful not to damage or deform signal plate (1)
mounted on rear end of crankshaft (A).
When setting crankshaft on a flat floor surface, use a
block of wood to avoid interference between signal plate
and the floor surface.
Never remove signal plate unless it is necessary to do so.
21. Pull rear oil seal out from rear end of crankshaft.
22. Remove main bearings and thrust bearings from cylinder block
and main bearing caps.
CAUTION:
Identify installation positions, and store them without mix-
ing them up.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
PBIC3231J
PBIC0262E
: Engine front
PBIC3235J
PBIC3234J
Page 2866 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
EM-219
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NOTE:
Install the rear oil seal after installing the oil pan (upper).
27. Install rear oil seal. Refer to EM-166 NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
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NOTE:
Install the rear oil seal after installing the oil pan (upper).
27. Install rear oil seal. Refer to EM-166](/manual-img/5/57395/w960_57395-2865.png)
ENGINE UNIT
EM-219
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
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NOTE:
Install the rear oil seal after installing the oil pan (upper).
27. Install rear oil seal. Refer to EM-166
.
28. Install flywheel.
Secure crankshaft using Tool. (A), and tighten bolts crosswise
over several times.
29. Install knock sensor (1) with connector facing toward the rear of
engine.
CAUTION:
Never tighten bolts while holding the connector.
If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:
Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.
Make sure that knock sensor does not interfere with other parts.
30. Install crankshaft position sensor (POS) and crankshaft position sensor (POS) cover.
CAUTION:
Avoid impacts such as a dropping.
Keep it away from metal particles.
Never place sensor in a location where it is exposed to magnetism.
31. Install oil filter (for intake valve timing control) (1) in the direction
shown.
Make sure that the oil filter does not protrude from the upper
surface of cylinder block (2) after installation.
32. Assemble in the reverse order of disassembly.
Inspection After DisassemblyINFOID:0000000001337814
CRANKSHAFT END PLAY
Tool number : KV11105210 (J-44716)
AWBIA011 7ZZ
A : Cylinder block left side
: Engine front
PBIC3246J
PBIC3260J
Page 2912 of 5883
AIR CLEANER FILTER
EM-265
< ON-VEHICLE MAINTENANCE >[K9K]
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AIR CLEANER FILTER
Removal and InstallationINFOID:0000000001528961
REMOVAL
1. Push the tabs (A) of both ends of the air cleaner cover (1) into
the inside (B).
2. Pull up the air cleaner cover (1) and remove it (C).
3. Remove air cleaner filter (1) and holder (2) assembly from the
air cleaner case.
4. Remove the air cleaner filter (1) from the holder (2).
INSPECTION AFTER REMOVAL
It is necessary to clean air cleaner filter or replace it at the recommended intervals, more often under dusty
conditions. Refer to MA-7, "
Periodic Maintenance".
Blow air into the back side of air cleaner filter until no objects spray
out.
INSTALLATION
Installation is in the reverse order of removal.
Install the air cleaner cover (1) in the direction shown.
PBIC3557J
PBIC3558J
SMA384C
2 : Air cleaner filter
3 : Holder
PBIC3559J
Page 2916 of 5883
![NISSAN TIIDA 2007 Service Repair Manual AIR CLEANER AND AIR DUCT
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AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000001381469
Removal and InstallationINFOID:0000000001381470 NISSAN TIIDA 2007 Service Repair Manual AIR CLEANER AND AIR DUCT
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Exploded ViewINFOID:0000000001381469
Removal and InstallationINFOID:0000000001381470](/manual-img/5/57395/w960_57395-2915.png)
AIR CLEANER AND AIR DUCT
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AIR CLEANER AND AIR DUCT
Exploded ViewINFOID:0000000001381469
Removal and InstallationINFOID:0000000001381470
REMOVAL
1. Disconnect battery ground cable.
2. Disconnect battery positive cable.
3. Remove engine cover. Refer to EM-270, "
Removal and Installation".
4. Disconnect blow-by hose.
5. Remove air duct (suction) lower clamp and remove air duct (suction).
6. Remove battery.
7. Disconnect ECM harness connectors and remove ECM and ECM bracket.
8. Disconnect mass airflow sensor harness connector.
9. Remove air duct (inlet) by loosening clamp.
10. Remove air cleaner case by sliding the air cleaner case upward.
CAUTION:
Slide the air cleaner case carefully so as not to damage it on the air cleaner case and harness
bracket.
INSTALLATION
Installation is in the reverse order of removal.
1. Air duct (suction) 2. Blow-by hose 3. Air cleaner case
4. Air cleaner filter 5. Air duct (inlet) 6. Mass air flow sensor
7. O-ring 8. Grommet
A. To turbocharger
AWBIA0118ZZ
Page 2918 of 5883
![NISSAN TIIDA 2007 Service Repair Manual CHARGE AIR COOLER
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< ON-VEHICLE REPAIR >[K9K]
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4. Remove air inlet hoses.
5. Release the clamp (A) securing the charge air cooler (1) to radi-
ator (2) and pull to NISSAN TIIDA 2007 Service Repair Manual CHARGE AIR COOLER
EM-271
< ON-VEHICLE REPAIR >[K9K]
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4. Remove air inlet hoses.
5. Release the clamp (A) securing the charge air cooler (1) to radi-
ator (2) and pull to](/manual-img/5/57395/w960_57395-2917.png)
CHARGE AIR COOLER
EM-271
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4. Remove air inlet hoses.
5. Release the clamp (A) securing the charge air cooler (1) to radi-
ator (2) and pull to release charge air cooler from the radiator
lower core support (3).
6. Remove charge air cooler (1) from underbody as shown.
CAUTION:
Avoid interference between the charge air cooler and con-
denser.
When removing charge air cooler, close opening on turbo
charger and throttle with shop cloth or other suitable
material.
INSTALLATION
Installation is in the reverse order of removal.
Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).
Pay attention to identification mark and direction.
InspectionINFOID:0000000001381473
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it
dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace
charge air cooler in necessary.
Be careful not to deform core fins.
MBIB9031E
MBIB9020E
Page 2920 of 5883
EGR SYSTEM
EM-273
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14. Remove front driveshaft assembly RH. Refer to FA X - 11 , "Removal and Installation (Right Side)".
15. Remove electronic throttle control actuator.
16. Remove driveshaft center bearing bracket. Refer to FA X - 11 , "
Removal and Installation (Right Side)".
17. Remove front exhaust tube. Refer to EX-5, "
Component".
18. Remove catalytic converter. Refer to EM-274, "
Exploded View".
19. Remove EGR tube.
20. Remove EGR assembly.
INSTALLATION
Installation is in the reverse order of removal.