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OIL SEAL
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Use Genuine Liquid Gasket or equivalent.
2. Install rear oil seal so that each seal lip is oriented as shown.
Press-fit rear oil seal with a drift outer diameter 113 mm (4.45
in) and inner diameter 90 mm (3.54 in) (commercial service
tool) (A).
CAUTION:
Be careful not to damage crankshaft and cylinder block.
Press-fit oil seal straight to avoid causing burrs or tilt-
ing.
Never touch grease applied onto oil seal lip.
Press in rear oil seal (1) to the position as shown.
3. After press-fitting rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
4. Install in the reverse order of removal, for the rest of parts.
A : Dust seal lip
B: Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
PBIC3660E
A : Rear end surface of cylinder block
PBIC3761E
Page 2727 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Ins NISSAN TIIDA 2007 Service Repair Manual EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Ins](/manual-img/5/57395/w960_57395-2726.png)
EM-80
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CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-7, "Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.
Front fender protector (RH): Refer to EXT-22, "
Removal and Installation".
Generator: Refer to CHG-15, "
Removal and Installation".
Exhaust front tube: Refer to EX-5, "
Component".
Exhaust manifold: Refer to EM-32, "
Exploded View".
Intake manifold: Refer to EM-29, "
Exploded View".
Fuel tube and fuel injector: Refer to EM-35, "
Exploded View".
Water outlet: Refer to CO-24, "
Removal and Installation".
Drive belt: Refer to EM-16, "
Removal and Installation".
Front cover: Refer to EM-50, "
Exploded View".
Camshaft: Refer to EM-59, "
Exploded View".
4. Remove cylinder head loosening bolts in reverse order as
shown with cylinder head wrench (commercial service tool).
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket
A. Refer to EM-80
PBIC3731E
A : EXH side
B: INT side
: Engine front
PBIC3732E
Page 2729 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-82
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTIO NISSAN TIIDA 2007 Service Repair Manual EM-82
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CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTIO](/manual-img/5/57395/w960_57395-2728.png)
EM-82
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CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTION:
Check and confirm the tightening angle by using the angle
wrench [SST: KV10112100] (A) or protractor. Avoid judg-
ment by visual inspection without the tool.
f. Turn all bolts 75 degrees clockwise again (angle tightening).
3. Installation is in the reverse order of removal, for the remaining parts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Disassembly and AssemblyINFOID:0000000001381422
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
PBIC3733E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
Page 2739 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-92
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ENGINE ASSEMBLY
4. Remove engine mounting insulator (RH) (1), engine mounting
bracket (RH) (2) and engine mounting stay (3).
5. Remove engine mounting throug NISSAN TIIDA 2007 Service Repair Manual EM-92
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ENGINE ASSEMBLY
4. Remove engine mounting insulator (RH) (1), engine mounting
bracket (RH) (2) and engine mounting stay (3).
5. Remove engine mounting throug](/manual-img/5/57395/w960_57395-2738.png)
EM-92
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ENGINE ASSEMBLY
4. Remove engine mounting insulator (RH) (1), engine mounting
bracket (RH) (2) and engine mounting stay (3).
5. Remove engine mounting through bolt-securing nut (A).
6. Carefully lower jack, or raise lift to remove the engine and the transaxle assembly.
CAUTION:
Make sure that no part interferes with the vehicle side.
Before and during this lifting, always check if any harnesses are left connected.
During the removal, always be careful to prevent the vehicle from falling off the lift due to
changes in the center of gravity.
If necessary, support the vehicle by setting jack or suitable tool at the rear.
Separation
1. Remove starter motor. Refer to STR-13, "Removal and Installation".
2. Lift with a hoist and separate the engine from the transaxle assembly. Refer to EM-89, "
Exploded View".
INSTALLATION
Installation is in the reverse order of removal.
Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting insu-
lator.
Make sure that each mounting insulator is seated properly, and tighten mounting nuts and bolts.
Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
InspectionINFOID:0000000001381426
INSPECTION AFTER INSTALLATION
Inspection for Leaks
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
4 : Engine mounting insulator (LH)
JPBIA0512ZZ
: Vehicle front
JPBIA0280ZZ
Page 2742 of 5883
ENGINE UNIT
EM-95
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ENGINE UNIT
DisassemblyINFOID:0000000001381428
1. Remove intake manifold. Refer to EM-29, "Exploded View".
2. Remove exhaust manifold. Refer to EM-32, "
Exploded View".
3. Remove oil pan (lower). Refer to EM-40, "
Exploded View".
4. Remove ignition coil, spark plug and rocker cover. Refer to EM-47, "
Exploded View".
5. Remove fuel injector and fuel tube. Refer to EM-35, "
Exploded View".
6. Remove timing chain. Refer to EM-50, "
Exploded View".
7. Remove camshaft. Refer to EM-59, "
Exploded View".
8. Remove cylinder head. Refer to EM-80, "
Removal and Installation".
AssemblyINFOID:0000000001381429
Assembly is the reverse order of disassembly.
Page 2744 of 5883
![NISSAN TIIDA 2007 Service Repair Manual OIL PAN (UPPER)
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a. Loosen oil pan (upper) mounting bolts in the reverse of the order
shown in the figure.
b. Insert a flat-bl NISSAN TIIDA 2007 Service Repair Manual OIL PAN (UPPER)
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a. Loosen oil pan (upper) mounting bolts in the reverse of the order
shown in the figure.
b. Insert a flat-bl](/manual-img/5/57395/w960_57395-2743.png)
OIL PAN (UPPER)
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a. Loosen oil pan (upper) mounting bolts in the reverse of the order
shown in the figure.
b. Insert a flat-bladed offset screwdriver into the arrow ( ) in the
figure and open up a crack between the oil pan (upper) cylinder
block.
c. Insert the seal cutter [SST: KV10111100] between remove the oil
pan (upper) and cylinder block. Slide seal cutter by tapping on
the side of tool with a hammer.
CAUTION:
Be careful not to damage the mating surface.
A more adhesive liquid gasket is applied compared to pre-
vious types when shipped, so it should not be forced off using a screwdriver, etc. outside the
indicated location.
Never remove oil pump and oil strainer from oil pan (upper).
5. Remove oil level sensor, if necessary.
6. Remove rear oil seal from crankshaft.
INSTALLATION
1. Install the oil pan (upper) in the following procedure.
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove the old liquid gasket from mating surface of cylinder block.
Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Never scratch or damage the mating surfaces when cleaning off old liquid gasket.
b. Install O-ring to the cylinder block.
: Engine front
MBIB1374E
: Engine front
MBIB1375E
Page 2746 of 5883
![NISSAN TIIDA 2007 Service Repair Manual OIL PAN (UPPER)
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Press-fit to the dimensions specified in the figure.
CAUTION:
Never touch the grease applied to the oil s NISSAN TIIDA 2007 Service Repair Manual OIL PAN (UPPER)
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Press-fit to the dimensions specified in the figure.
CAUTION:
Never touch the grease applied to the oil s](/manual-img/5/57395/w960_57395-2745.png)
OIL PAN (UPPER)
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Press-fit to the dimensions specified in the figure.
CAUTION:
Never touch the grease applied to the oil seal lip.
Be careful not to damage the rear oil seal mounting part
of oil pan (upper) and cylinder block or the crankshaft.
Press-fit straight make sure that oil seal does not curl or
tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid
gasket protruding to rear end surface side.
3. Install crankshaft sprocket, oil pump sprocket, oil pump drive chain, and chain tensioner. Refer to EM-50,
"Removal and Installation".
4. Install timing chain and related parts. Refer to EM-50, "
Removal and Installation".
5. Install front cover and related parts. Refer to EM-50, "
Removal and Installation".
6. Install in the reverse order of removal, for the rest of parts.
CAUTION:
Pour engine oil at least 30 minutes after oil pan is installed.
InspectionINFOID:0000000001381432
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and adjust engine oil. Refer to LU-6, "Inspection".
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level again. Refer to LU-6, "
Inspection".
1. Rear oil seal
A. Rear end surface of cylinder block
PBIC3761E
Page 2749 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-102
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
8. Remove piston from connecting rod.
Use a piston pin press stand (SST) and a press to remove the
piston pin.
CAUTION:
Be careful not to d NISSAN TIIDA 2007 Service Repair Manual EM-102
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
8. Remove piston from connecting rod.
Use a piston pin press stand (SST) and a press to remove the
piston pin.
CAUTION:
Be careful not to d](/manual-img/5/57395/w960_57395-2748.png)
EM-102
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
8. Remove piston from connecting rod.
Use a piston pin press stand (SST) and a press to remove the
piston pin.
CAUTION:
Be careful not to damage the piston and connecting rod.
NOTE:
The joint between the connecting rod and the piston pin is a
press fit.
9. Remove the main bearing cap in the following procedure.
Measure crankshaft end play before loosening main bearing cap bolts. Refer to EM-108, "
Inspection"
a. Loosen and remove bolts in several steps in reverse of the
numerical order shown in the figure.
TORX socket (size: E14) can be used.
b. Remove the main bearing cap from the cylinder block while tapping lightly with a plastic hammer.
10. Remove crankshaft (2).
CAUTION:
Be careful not damage or deform signal plate (1) mounted
on crankshaft.
When setting crankshaft on a flat floor surface, use a
block of wood to avoid interference between signal plate
and the floor surface.
Never remove signal plate unless it is necessary to do so.
NOTE:
When removing or installing signal plate, use TORX socket (size
T40).
11. Pull rear oil seal out from rear end of crankshaft.
12. Remove main bearing (upper and lower) and thrust bearings from cylinder block and main bearing cap.
CAUTION:
Identify installation positions, and store them without mixing up.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.
CAUTION:
Use a goggles to protect eyes.
A : Drift [KV10109730]
B : Center cap [KV10110310]
C : Press stand [ST13030020]
PBIC5270J
: Engine front
PBIC3744E
PBIC3745E