DIAGNOSIS SYSTEM (ECM)
EC-465
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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×: Applicable
Monitored item Unit Description Remarks
ENG SPEED rpm Indicates the engine speed computed from the
signal of the crankshaft position sensor (POS)
and camshaft position sensor (PHASE). Accuracy becomes poor if engine
speed drops below the idle rpm.
If the signal is interrupted while the
engine is running, an abnormal value
may be indicated.
MAS A/F SE-B1 V The signal voltage of the mass air flow sensor is
displayed. When the engine is stopped, a certain
value is indicated.
When engine is running specification
range is indicated in “SPEC”.
B/FUEL SCHDL msec “Base fuel schedule” indicates the fuel injection
pulse width programmed into ECM, prior to any
learned on board correction. When engine is running specification
range is indicated in “SPEC”.
A/F ALPHA-B1 % The mean value of the air-fuel ratio feedback cor-
rection factor per cycle is indicated. When the engine is stopped, a certain
value is indicated.
When engine is running specification
range is indicated in “SPEC”.
This data also includes the data for
the air-fuel ratio learning control.
COOLAN TEMP/S°C or °F The engine coolant temperature (determined by
the signal voltage of the engine coolant tempera-
ture sensor) is displayed. When the engine coolant temperature
sensor is open or short-circuited,
ECM enters fail-safe mode. The en-
gine coolant temperature determined
by the ECM is displayed.
HO2S1 (B1) V The signal of the heated oxygen sensor 1 is dis-
played.
HO2S2 (B1) V The signal voltage of the heated oxygen sensor 2
is displayed.
HO2S1 MNTR(B1) RICH/LEAN Display of heated oxygen sensor 1 signal during
air-fuel ratio feedback control:
RICH: means the mixture became ″rich″, and
control is being affected toward a leaner mixture.
LEAN: means the mixture became ″lean″, and
control is being affected toward a rich mixture. After turning ON the ignition switch,
″RICH″ is displayed until air-fuel mix-
ture ratio feedback control begins.
When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continuously.
HO2S2 MNTR(B1) RICH/LEAN Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three
way catalyst is relatively small.
LEAN: means the amount of oxygen after three
way catalyst is relatively large. When the engine is stopped, a certain
value is indicated.
VHCL SPEED SE km/h or mph The vehicle speed computed from the vehicle
speed signal sent from combination meter is dis-
played.
BATTERY VOLT V The power supply voltage of ECM is displayed.
ACCEL SEN 1
V The accelerator pedal position sensor signal volt-
age is displayed. ACCEL SEN 2 signal is converted by
ECM internally. Thus, it differs from
ECM terminal voltage signal. ACCEL SEN 2
TP SEN 1-B1
V The throttle position sensor signal voltage is dis-
played. TP SEN 2-B1 signal is converted by
ECM internally. Thus, it differs from
ECM terminal voltage signal. TP SEN 2-B1
INT/A TEMP SE°C or
°F The intake air temperature (determined by the
signal voltage of the intake air temperature sen-
sor) is indicated.
START SIGNAL ON/OFF Indicates start signal status [ON/OFF] computed
by the ECM according to the signals of engine
speed and battery voltage. After starting the engine, [OFF] is dis-
played regardless of the starter sig-
nal.
CLSD THL POS ON/OFF Indicates idle position [ON/OFF] computed by
ECM according to the accelerator pedal position
sensor signal.
EC-468
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
DIAGNOSIS SYSTEM (ECM)
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIMING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Perform Idle Air Volume Learn-
ing.
POWER BALANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Shift lever: P or N (A/T), Neutral
(M/T)
Cut off each fuel injector signal
one at a time using CONSULT-III.Engine runs rough or dies. Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “LOW”, “HI”
and “OFF” CONSULT-III.Cooling fan moves and stops. Harness and connectors
IPDM E/R (Cooling fan relay)
Cooling fan motor
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature
sensor
Fuel injector
FUEL PUMP RELAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON”
and “OFF” using CONSULT-III
and listen to operating sound.Fuel pump relay makes the operat-
ing sound. Harness and connectors
Fuel pump relay
PURG VOL CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III.Engine speed changes according
to the opening percent. Harness and connectors
Solenoid valve
V/T ASSIGN ANGLE Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Intake valve timing control sole-
noid valve
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-469
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001693221
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the
value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Component Function CheckINFOID:0000000001693222
1.START
Make sure that all of the following conditions are satisfied.
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
Electrical load: Not applied*
Engine speed: Idle
*: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE
With CONSULT-III
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-385, "
BASIC INSPECTION : Special Repair Requirement".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT-III.
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END
NO >> Go to EC-470, "
Diagnosis Procedure".
EC-492
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0117, P0118 ECT SENSOR
P0117, P0118 ECT SENSOR
DescriptionINFOID:0000000001693242
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.
*: These data are reference values and are measured between ECM terminal 38
(Engine coolant temperature sensor) and 44.
DTC LogicINFOID:0000000001693243
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-493, "Diagnosis Procedure".
NO >> INSPECTION END
SEF594K
Engine coolant temperature
°C (°F)Voltage* V Resistance kΩ
–10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
SEF012P
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P0117Engine coolant tem-
perature sensor cir-
cuit low inputAn excessively low voltage from the sensor is
sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted.)
Engine coolant temperature sensor
P0118Engine coolant tem-
perature sensor cir-
cuit high inputAn excessively high voltage from the sensor is
sent to ECM.
P0117, P0118 ECT SENSOR
EC-493
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Diagnosis ProcedureINFOID:0000000001693244
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK ECT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect engine coolant temperature (ECT) sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between ECT sensor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECT sensor harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-493, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace engine coolant temperature sensor.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000001693245
1.CHECK ENGINE COOLANT TEMPERATURE SENSOR
1. Turn ignition switch OFF.
2. Disconnect engine coolant temperature sensor harness connector.
3. Remove engine coolant temperature sensor.
ECT sensor
Ground Voltage
Connector Terminal
F6 1 Ground Approx. 5V
ECT sensor ECM
Continuity
Connector Terminal Connector Terminal
F6 2 F11 44 Existed
EC-494
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P0117, P0118 ECT SENSOR
4. Check resistance between engine coolant temperature sensor
terminals by heating with hot water as shown in the figure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace engine coolant temperature sensor.
Terminals Condition Resistance
1 and 2 Temperature°C (°F)20 (68) 2.1 - 2.9 kΩ
50 (122) 0.68 - 1.00 kΩ
90 (194) 0.236 - 0.260 kΩ
JMBIA0080ZZ
P1217 ENGINE OVER TEMPERATURE
EC-543
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000001693362
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC U1000 U1001, first perform the trouble diagnosis for DTC U1000
U1001. Refer to EC-481, "
DTC Logic".
If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer
to EC-482, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Inspection". Also,
replace the engine oil. Refer to LU-7, "
Draining".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-20, "
SAE Viscosity Number".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-543, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-544, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001693363
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217Engine over tempera-
ture (Overheat) Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate proper-
ly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range. Harness or connectors
(The cooling fan circuit is open or short-
ed.)
IPDM E/R (Cooling fan relay-1, -2, -3)
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Reservoir tank
Water pump
Thermostat
EC-544
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Go to EC-544, "Diagnosis Procedure".
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Confirm whether customer filled the coolant or not.
Did customer fill the coolant?
YES >> Go to EC-544, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan motor operate at each speed (LOW/HI).
Without CONSULT-III
Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PCS-10, "
Diagnosis
Description".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-544, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693364
1.INSPECTION START
Do you have CONSULT-III?
Ye s o r N o
Ye s > > G O T O 2 .
No-1 >> With A/C models: GO TO 4.
No-2 >> Without A/C models: GO TO 5
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III and touch “LOW” on the CON-
SULT-III screen.
3. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan control circuit. Refer to EC-593, "
Diagnosis Procedure".
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
1. Touch “HIGH” on the CONSULT-III screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan control circuit. Refer to EC-593, "
Diagnosis Procedure".
SEF621W