P1217 ENGINE OVER TEMPERATURE
EC-545
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Start engine and let it idle.
2. Turn air conditioner switch ON.
3. Turn blower fan switch ON.
4. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-593, "
Diagnosis Procedure".
5.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Perfom IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-10, "
Diagnosis
Description".
2. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-593, "
Diagnosis Procedure"
6.CHECK COOLING FAN HIGH SPEED OPERATION.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Check cooling fan speed control circuit. Refer to EC-593, "
Diagnosis Procedure".
7.CHECK COOLING SYSTEM FOR LEAK
Check cooling system for leak. Refer to CO-11, "
Inspection".
Is leakage detected?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following for leak. Refer to CO-11, "
Inspection".
Hose
Radiator
Water pump
Reservoir tank
>> Repair or replace.
9.CHECK RESERVOIR TANK CAP
Check radiator cap. Refer to CO-14, "
Checking Radiator Cap".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace radiator cap.
10.CHECK THERMOSTAT
Check thermostat.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Replace thermostat.
EC-546
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
11 .CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor.
Is the inspection result normal?
OK >> GO TO 12.
NG >> Replace engine coolant temperature sensor.
12.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the following.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
Troubleshooting Chart".
>> INSPECTION END
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixtureMA-20, "
SAE Viscosity
Number"
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-11, "Inspection"
4 Reservoir tank cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 bar, 0.6 - 1.0 kg/
cm
2, 9 - 14 psi) (Limit)CO-14, "
Checking Radia-
tor Cap"
ON*25 Coolant leaks Visual No leaksCO-11, "Inspection"
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hotCO-22, "Removal and In-
stallation"
ON*17 Cooling fan motor CONSULT-III OperatingEC-543, "Component
Function Check"
OFF 8 Combustion gas leak Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature
gauge Visual Gauge less than 3/4 when
driving—
Coolant overflow to res-
ervoir tank Visual No overflow during driving
and idlingCO-11, "
Inspection"
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tankCO-11, "Inspection"
OFF 11 Cylinder head Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-80, "Removal and In-
stallation"
12 Cylinder block and pis-
tons Visual No scuffing on cylinder
walls or pistonEM-108, "Inspection"
EC-620
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
HO2S2 HEATER
HO2S2 HEATER
DescriptionINFOID:0000000001697503
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
Component Function CheckINFOID:0000000001697504
1.CHECK HEATED OXYGEN SENSOR 2 HRATER FUNCTION
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle.
4. Check the voltage between ECM harness connector and ground under the following condition.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-620, "
Diagnosis Procedure"
Diagnosis ProcedureINFOID:0000000001697505
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E21. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature
Mass air flow sensor Amount of intake air
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,900OFF
Below 3,900 rpm after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no loadON
ECM
Ground Condition Voltage signal
Connector Terminal
F75
(HO2S2 heater signal)GroundAt idleApprox. 10V
Engine speed: Above 3,900 rpmBATTERY VOLTAGE
(11 - 14V)
JMBIA0325GB
ECM
EC-637
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P OCOOLING FAN Engine: After warning up, idle the
engine
Air conditioner switch: OFFEngine coolant temperature is 98°C
(208F) or lessOFF
Engine coolant temperature is between
98°C (208°F) and 99°C (210°F)LOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
HO2S1 HTR (B1) Engine: After warming up
Engine speed: Below 3,600rpmON
Engine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1) Engine speed: Below 3,900 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadON
VEHICLE SPEED Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
IDL A/V LEARN Engine: runningIdle air volume learning has not been per-
formed yet.YET
Idle air volume learning has already been
performed successfully.CMPLT
TRVL AFTER MIL Ignition switch: ONVehicle has traveled after MI has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
O2 SEN HTR DTY Engine coolant temperature when engine started: More than 80°C (176F)
Engine speed: Below 3,600 rpmApprox. 30%
AC PRESS SEN Engine: Idle
Both A/C switch and blower fan switch: ON (Compressor operates)1.0 - 4.0V
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
SET VHCL SPD Engine: Running ASCD: OperatingThe preset vehicle speed is
displayed
MAIN SW Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch: Re-
leasedOFF
SET SW Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ASCD brake switch) Ignition switch: ON Brake pedal: Fully released (A/T)
Brake pedal and clutch pedal: Fully re-
leased (M/T)ON
Brake pedal: Slightly depressed (A/T)
Brake pedal and/or clutch pedal: Slight-
ly depressed (M/T)OFF
BRAKE SW2
(Stop lamp switch) Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
VHCL SPD CUT Ignition switch: ON NON
LO SPEED CUT Ignition switch: ON NON
AT OD MONITOR Ignition switch: ON OFF
AT OD CANCEL Ignition switch: ON OFFMonitor Item Condition Values/Status
ECM
EC-641
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
33 Ground L/R Throttle position sensor 1 Input[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully re-
leasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully de-
pressedLess than 4.75V
34 Ground L/O Throttle position sensor 2 Input[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully re-
leasedLess than 4.75V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully de-
pressedMore than 0.36V
36 Ground V/WSensor ground
(Throttle position sensor)—[Engine is running]
Warm-up condition
Idle speed0V
37 Ground W Knock sensor Input[Engine is running]
Idle speed2.5V
38 Ground GR/BEngine coolant temperature
sensorInput [Engine is running]0 - 4.8V
Output voltage varies with engine
coolant temperature.
40 Ground —Sensor ground
(Knock sensor)—[Engine is running]
Warm-up condition
Idle speed0V
41 Ground G/P Refrigerant pressure sensor Input[Engine is running]
Warm-up condition
Both A/C switch and blower
fan motor switch: ON (Com-
pressor operates)1.0 - 4.0V
44 Ground BSensor ground
(Engine coolant temperature
sensor)—[Engine is running]
Warm-up condition
Idle speed0V
45 Ground BR Mass air flow sensor Input[Ignition switch ON]
Engine stopped0.4V
[Engine is running]
Warm-up condition
Idle speed1.0 - 1.3V
[Engine is running]
Warm-up condition
Engine is revving from idle
to about 4,000 rpm1.0 - 1.3 to 2.4V (Check for linear
voltage rise in response to en-
gine being increased to about
4,000 rpm.)
46 Ground VIntake air temperature sen-
sorInput [Engine is running]0 - 4.8V
Output voltage varies with intake
air temperature. Terminal No.
Wire
colorDescription
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
Output
EC-666
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ECM
DTC RELATED ITEM
Engine operating condi-
tion in fail-safe modeDetected items RemarksReference
page
Engine speed will not
rise more than 2,500 rpm
due to the fuel cutMalfunction indicator
lamp circuitWhen there is an open circuit on MI circuit, the ECM cannot warn the
driver by lighting up MI when there is malfunction on engine control
system.
Therefore, when electrical controlled throttle and part of ECM related
diagnoses are continuously detected as NG for 5 trips, ECM warns the
driver that engine control system malfunctions and MI circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI
circuit are detected and demands the driver to repair the malfunction.EC-630
DTC No. Detected items Engine operating condition in fail-safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-III displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START40°C (104°F)
More than approx. 4 minutes after
ignition ON or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
ECM deactivates ASCD operation.
P1121 Electric throttle control ac-
tuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in P or N (A/T), Neutral (M/T) position, and engine speed will not
exceed 1,000 rpm or more.
P1122 Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
ECM
EC-667
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
DTC Inspection Priority ChartINFOID:0000000001693502
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
DTC IndexINFOID:0000000001693503
×:Applicable —: Not applicable
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1805 Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor. DTC No. Detected items Engine operating condition in fail-safe mode
Priority Detected items (DTC)
1 U1000 U1001 CAN communication line
U1010 CAN communication
P0102 P0103 Mass air flow sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0327 P0328 Knock sensor
P0335 Crankshaft position sensor (POS)
P0340 Camshaft position sensor (PHASE)
P0605 ECM
P1229 Sensor power supply
P1610 - P1615 NATS
P1706 Park/neutral position (PNP) switch
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 P0132 P0134 Heated oxygen sensor 1
P0138 Heated oxygen sensor 2
P1065 ECM
P 1111 I n t a k e v a l v e t i m i n g c o n t r o l s o l e n o i d v a l v e
P1122 Electric throttle control function
P1124 P1126 Throttle control motor relay
P1128 Throttle control motor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P1564 ASCD steering switch
P1572 ASCD brake switch
P1574 ASCD vehicle speed sensor
3 P0011 Intake valve timing control
P1121 Electric throttle control actuator
P1212 ESP communication line
DTC*1Items
(CONSULT-III screen terms)Trip MI Reference page
CONSULT-III
ECM*
2
U1000
1000*3CAN COMM CIRCUIT 2 —EC-481
U1001
1001*3CAN COMM CIRCUIT 2 —EC-481
EC-670
< SYMPTOM DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000001161687
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-605
Fuel pressure regulator system 334444444 4EC-681
Fuel injector circuit 11232 22 2EC-602
Evaporative emission system 334444444 4EC-683
Air Positive crankcase ventilation sys-
tem
334444444 41EC-631
Incorrect idle speed adjustment 1 1 1 1 1EC-389
Electric throttle control actuator 112332222 2 2EC-531
,
EC-533
,
EC-537
IgnitionIncorrect ignition timing adjustment33111 11 1EC-389
Ignition circuit 11222 22 2EC-625
Main power supply and ground circuit 22333 33 23EC-477
Mass air flow sensor circuit
1
122
222 2EC-487
Engine coolant temperature sensor circuit
333EC-492
Heated oxygen sensor 1 circuitEC-498,
EC-502
Throttle position sensor circuit
22EC-495
,
EC-511
,
EC-547
,
EC-549
,
EC-580
Accelerator pedal position sensor circuit 3 2 1EC-551
,
EC-572
,
EC-576
,
EC-583
Knock sensor circuit 2 3EC-514
Crankshaft position sensor (POS) circuit 2 2EC-516
Camshaft position sensor (PHASE) circuit 3 2EC-520