ASCD BRAKE SWITCH
EC-591
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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>> INSPECTION END
Component Inspection (ASCD Brake Switch)INFOID:0000000001693419
1.CHECK ASCD BRAKE SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check the continuity between ASCD brake switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK ASCD BRAKE SWITCH-II
1. Adjust ASCD brake switch installation. Refer to BR-6, "
Inspection and Adjustment".
2. Check the continuity between ASCD brake switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace ASCD brake switch.
Component Inspection (ASCD Clutch Switch)INFOID:0000000001693420
1.CHECK ASCD CLUTCH SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Check the continuity between ASCD clutch switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK ASCD CLUTCH SWITCH-II
1. Adjust ASCD clutch switch installation. Refer to CL-5, "
On-vehicle Inspection and Adjustment".
2. Check the continuity between ASCD clutch switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace ASCD clutch switch.
Terminals Condition Continuity
1 and 2 Brake pedalFully released Existed
Slightly depressed Not existed
Terminals Condition Continuity
1 and 2 Brake pedalFully released Existed
Slightly depressed Not existed
Terminals Condition Continuity
1 and 2 Clutch pedalFully released Existed
Slightly depressed Not existed
Terminals Condition Continuity
1 and 2 Clutch pedalFully released Existed
Slightly depressed Not existed
ELECTRICAL LOAD SIGNAL
EC-597
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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ELECTRICAL LOAD SIGNAL
DescriptionINFOID:0000000001693428
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred
through the CAN communication line from BCM to ECM via IPDM E/R.
Component Function CheckINFOID:0000000001693429
1.CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION
1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following conditions.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-597, "
Diagnosis Procedure".
2.CHECK LIGHTING SWITCH FUNCTION
Check “LOAD SIGNAL” indication under the following conditions.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Go to EC-597, "
Diagnosis Procedure".
3.CHECK HEATER FAN CONTROL SWITCH FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-597, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693430
1.INSPECTION START
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-597, "
Compo-
nent Function Check".
Which circuit is related to the incident?
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-6, "
System Diagram".
Monitor item Condition Indication
LOAD SIGNAL Rear window defogger switchON ON
OFF OFF
Monitor item Condition Indication
LOAD SIGNAL Lighting switchON at 2nd position ON
OFF OFF
Monitor item Condition Indication
HEATER FAN SW Heater fan control switchON ON
OFF OFF
EC-630
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
MALFUNCTION INDICATOR
MALFUNCTION INDICATOR
DescriptionINFOID:0000000001693444
The Malfunction Indicator (MI) is located on the combination meter.
The MI will light up when the ignition switch is turned ON without the
engine running. This is a bulb check.
When the engine is started, the MI should go off. If the MI remains
on, the on board diagnostic system has detected an engine system
malfunction.
For details, refer to EC-630, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000001693445
1.CHECK MI FUNCTION
1. Turn ignition switch ON.
2. Make sure that MI lights up.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-630, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693446
1.CHECK DTC
Check that DTC U1000 or U1001 is not displayed.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform trouble diagnosis for DTC U1000, U1001. Refer to EC-481, "
Diagnosis Procedure".
2.CHECK DTC WITH COMBINATION METER
Refer to MWI-22, "
CONSULT-III Function (METER/M&A)".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter.
NO >> Repair or replace.
SAT652J
ECM
EC-635
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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ECU DIAGNOSIS
ECM
Reference ValueINFOID:0000000001693499
VALUES ON THE DIAGNOSIS TOOL
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
*Specification data may not be directly related to their components signals/values/operations.
I.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the
specification data in spite of the ignition timing not being adjusted to the specification data. this IGN TIMING
monitors the data calculated by the ECM according to the signals input from the camshaft position sensor and
other ignition timing related sensors.
Monitor Item Condition Values/Status
ENG SPEED Run engine and compare CONSULT-III value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-477, "
Diagnosis Procedure".
B/FUEL SCHDL See EC-477, "
Diagnosis Procedure".
A/F ALPHA-B1 See EC-477, "
Diagnosis Procedure".
COOLAN TEMP/S Engine: After warming up More than 70°C (158F)
HO2S1 (B1) Engine: After warming up Maintaining engine speed at 2,000 rpm0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S2 (B1) Revving engine from idle up to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- After keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 -
1.0V
HO2S1 MNTR (B1) Engine: After warming up Maintaining engine speed at 2,000 rpmLEAN ←→ RICH
Changes more than 5 times
during 10 seconds
HO2S2 MNTR (B1) Revving engine from idle up to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- After keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadLEAN ←→ RICH
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
speedometer indication
BATTERY VOLT Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2 Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 3.9 - 4.8V
THRL SEN 1-B1 Ignition switch: ON
(Engine stopped)
Shift lever: D (A/T) or 1st (M/T)Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
THRL SEN 2-B1 Ignition switch: ON
(Engine stopped)
Shift lever: D (A/T) or 1st (M/T)Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
EC-636
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ECM
AIR COND SIG Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW Ignition switch: ONShift lever: P or N (A/T), Neutral (M/T) ON
Shift lever: Except above OFF
PW/ST SIGNAL Engine: After warming up, idle the
engineSteering wheel: Not being turned OFF
Steering wheel: Being turned ON
LOAD SIGNAL Ignition switch: ONRear window defogger switch: ON
and/or Lighting switch: 2nd positionON
Rear window defogger switch and lighting
switch: OFFOFF
IGNITION SW Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW Engine: After warming up, idle the
engineHeater fan switch: ON ON
Heater fan switch: OFF OFF
BRAKE SW Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1 Engine: After warming up
Shift lever: P or N (A/T), Neutral
(M/T)
Air conditioner switch: OFF
No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING Engine: After warming up
Shift lever: P or N (A/T), Neutral
(M/T)
Air conditioner switch: OFF
No loadIdle 10° - 20° BTDC
2,000 rpm 25° - 45° BTDC
PURG VOL C/V Engine: After warming up
Shift lever: P or N (A/T), Neutral
(M/T)
Air conditioner switch: OFF
No loadIdle 0%
2,000 rpm 0% - 50%
INT/V TIM (B1) Engine: After warming up
Shift lever: P or N (A/T), Neutral
(M/T)
Air conditioner switch: OFF
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 40°CA
INT/V SOL (B1) Engine: After warming up
Shift lever: P or N (A/T), Neutral
(M/T)
Air conditioner switch: OFF
No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 90%
AIR COND RLY Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)
ON
FUEL PUMP RLY For 1 seconds after turning ignition switch: ON
Engine running or crankingON
Except above OFF
THRTL RELAY Ignition switch: ON ONMonitor Item Condition Values/Status
ECM
EC-637
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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P OCOOLING FAN Engine: After warning up, idle the
engine
Air conditioner switch: OFFEngine coolant temperature is 98°C
(208F) or lessOFF
Engine coolant temperature is between
98°C (208°F) and 99°C (210°F)LOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
HO2S1 HTR (B1) Engine: After warming up
Engine speed: Below 3,600rpmON
Engine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1) Engine speed: Below 3,900 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadON
VEHICLE SPEED Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
IDL A/V LEARN Engine: runningIdle air volume learning has not been per-
formed yet.YET
Idle air volume learning has already been
performed successfully.CMPLT
TRVL AFTER MIL Ignition switch: ONVehicle has traveled after MI has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
O2 SEN HTR DTY Engine coolant temperature when engine started: More than 80°C (176F)
Engine speed: Below 3,600 rpmApprox. 30%
AC PRESS SEN Engine: Idle
Both A/C switch and blower fan switch: ON (Compressor operates)1.0 - 4.0V
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
SET VHCL SPD Engine: Running ASCD: OperatingThe preset vehicle speed is
displayed
MAIN SW Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch: Re-
leasedOFF
SET SW Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ASCD brake switch) Ignition switch: ON Brake pedal: Fully released (A/T)
Brake pedal and clutch pedal: Fully re-
leased (M/T)ON
Brake pedal: Slightly depressed (A/T)
Brake pedal and/or clutch pedal: Slight-
ly depressed (M/T)OFF
BRAKE SW2
(Stop lamp switch) Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
VHCL SPD CUT Ignition switch: ON NON
LO SPEED CUT Ignition switch: ON NON
AT OD MONITOR Ignition switch: ON OFF
AT OD CANCEL Ignition switch: ON OFFMonitor Item Condition Values/Status
EC-644
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ECM
93 Ground W/L Ignition switch Input[Ignition switch: OFF] 0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
94 Ground V ASCD steering switch Input[Ignition switch: ON]
ASCD steering switch: OFF4V
[Ignition switch: ON]
CANCEL switch: Pressed1V
[Ignition switch: ON]
MAIN switch: Pressed0V
[Ignition switch: ON]
RESUME/ACCELERATE
switch: Pressed3V
[Ignition switch: ON]
SET/COAST switch:
Pressed2V
95 Ground BSensor ground
(ASCD steering switch)—[Engine is running]
Warm-up condition
Idle speed0V
99 Ground R/W Stop lamp switch Input[Ignition switch: OFF]
Brake pedal: Fully released0V
[Ignition switch: OFF]
Brake pedal: Slightly de-
pressedBATTERY VOLTAGE
(11 - 14V)
100 Ground R ASCD brake switch Input[Ignition switch: ON]
Brake pedal: Slightly de-
pressed (A/T)
Brake pedal and clutch ped-
al: Slightly depressed (M/T)0V
[Ignition switch: ON]
Brake pedal: Fully released
(A/T)
Brake pedal and/or clutch
pedal: Fully released (M/T)BATTERY VOLTAGE
(11 - 14V)
102 Ground BRSensor power supply
(Accelerator pedal position
sensor 2)— [Ignition switch: ON] 5V
103 Ground GRAccelerator pedal position
sensor 2Input[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully re-
leased0.3 - 0.6V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully de-
pressed1.95 - 2.4V
104 Ground YSensor ground
(Accelerator pedal position
sensor 2)—[Engine is running]
Warm-up condition
Idle speed0V
105 Ground G Power supply for ECM Input [Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
106 Ground VSensor power supply
(Accelerator pedal position
sensor 1)— [Ignition switch: ON] 5V
108 Ground B ECM ground —[Engine is running]
Idle speedBody ground Te r m i n a l N o .
Wire
colorDescription
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
Output
EC-666
< ECU DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ECM
DTC RELATED ITEM
Engine operating condi-
tion in fail-safe modeDetected items RemarksReference
page
Engine speed will not
rise more than 2,500 rpm
due to the fuel cutMalfunction indicator
lamp circuitWhen there is an open circuit on MI circuit, the ECM cannot warn the
driver by lighting up MI when there is malfunction on engine control
system.
Therefore, when electrical controlled throttle and part of ECM related
diagnoses are continuously detected as NG for 5 trips, ECM warns the
driver that engine control system malfunctions and MI circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI
circuit are detected and demands the driver to repair the malfunction.EC-630
DTC No. Detected items Engine operating condition in fail-safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-III displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START40°C (104°F)
More than approx. 4 minutes after
ignition ON or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
ECM deactivates ASCD operation.
P1121 Electric throttle control ac-
tuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in P or N (A/T), Neutral (M/T) position, and engine speed will not
exceed 1,000 rpm or more.
P1122 Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.