EM-38
FUEL INJECTOR AND FUEL TUBE
Revision: 2006 November2007 350Z
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel injector. Do not decenter or twist it.
4. Install fuel injector to fuel tube as follows:
a. Insert clip (3) into clip mounting groove (D) on fuel injector (5).
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector (5) into fuel tube (1) with clip attached.
Insert it while matching it to the axial center.
Insert fuel injector (5) so that protrusion (A) of fuel tube
matches cutout (B) of clip (3).
Make sure that fuel tube flange (E) is securely fixed in flange
fixing groove (C) on clip (3).
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
5. Install fuel tube and fuel injector assembly to intake manifold.
CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel injector harness connector.
7. Connect fuel feed hose (with damper).
Handling procedure of O-ring is the same as that of fuel damper and fuel sub-tube.
Insert fuel damper straight into fuel sub-tube.
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel sub-tube.
8. Connect quick connector between fuel feed hose (with damper) and centralized under-floor piping con-
nection as follows:
a. Make sure no foreign substances are deposited in and around centralized under-floor piping and quick
connector, and no damage on them.
b. Thinly apply new engine oil around centralized under-floor piping from tip end to spool end.
c. Align center to insert quick connector straightly into centralized under-floor piping.
2 : O-ring (Black)
4 : O-ring (Green)
PBIC5042E
: Engine front
1st step
: 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step
: 23.6 N·m (2.4 kg-m, 17 ft-lb)
PBIC4963E
EM-42
ROCKER COVER
Revision: 2006 November2007 350Z
INSTALLATION
1. Apply liquid gasket with tube presser [SST: WS39930000 ( —
)] to joint part among rocker cover, cylinder head and cam-
shaft bracket (No. 1) as follows:
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
NOTE:
The figure shows an example of left bank side [zoomed in
shows camshaft bracket (No. 1)].
a. Refer to the figure “a” to apply liquid gasket to joint part of cam-
shaft bracket (No. 1) and cylinder head.
b. Refer to the figure “b” to apply liquid gasket to the figure “a”
squarely.
2. Install new rocker cover gasket to rocker cover.
3. Install rocker cover.
Check if rocker cover gasket is not dropped from installation groove of rocker cover.
4. Tighten bolts in two steps separately in numerical order as
shown in the figure.
5. Install oil filler cap to rocker cover (left bank), if removed.
6. Install new O-ring and PCV valve to rocker cover (right bank), if removed.
7. Install PCV hose.
Insert PCV hose by 25 to 30 mm (0.98 to 1.18 in) from connector end.
When installing, be careful not to twist or come in contact with other parts.
PBIC2474E
: Engine front
1st step
: 2.0 N·m (0.2 kg-m, 18 in-lb)
2nd step
: 8.3 N·m (0.85 kg-m, 73 in-lb)
PBIC4990E
FRONT TIMING CHAIN CASE
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Revision: 2006 November2007 350Z
c. Shaft is engaged with intake side camshaft sprocket center hole
on inside. Pull straight out so as not to tilt until the joint is disen-
gaged.
The mating surface of magnet retarder may be fitted with the
exhaust side camshaft sprocket via the engine oil. Open valve
timing control cover carefully.
If the mating surface of magnet retarder is fitted with the cam-
shaft sprocket, open the cover within the range that the load is
not applied to the harness. And then, remove it so as to pre-
vent magnet retarder from dropping.
CAUTION:
Be careful not to damage magnet retarder.
When carrying valve timing control cover, face the magnet retarder side up to prevent the cover
from falling from magnet retarder.
Do not remove magnet retarder from valve timing control cover. (Disassembly prohibited parts)
18. Remove rocker covers (right and left banks). Refer to EM-40, "
ROCKER COVER" .
NOTE:
When only timing chain (primary) is removed, rocker cover does not need to be removed.
19. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
NOTE:
When only timing chain (primary) is removed, rocker cover does
not need to be removed. To make sure that No. 1 cylinder is at
its compression TDC, remove front timing chain case first. Then
check mating marks on camshaft sprockets. Refer to EM-60,
"INSTALLATION" .
20. Remove crankshaft pulley as follows:
a. Remove rear cover plate and set ring gear stopper [SST:
KV10118600 (J-48641)] (A) as shown in the figure.
: Timing mark (grooved without color)
PBIC3561E
PBIC4966E
SEM418G
1 : Oil pan
2 : Fly wheel (M/T models) or drive plate (A/T models)
: Vehicle front
PBIC5051E
EM-50
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
d. Tighten mounting bolts to the specified torque in numerical order
as shown in the figure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
e. After all bolts tightened, retighten them to the specified torque in numerical order as shown in the figure.
5. Install two mounting bolts in front of oil pan (upper) in numerical
order as shown in the figure.
6. Install oil pan (lower). Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
7. Install right and left valve timing control covers as follows.
a. Install new seal rings (1) in shaft grooves.
CAUTION:
When replacing seal ring, replace all rings with new one.
b. To check the joint between dowel pins and dowel pin holes,
check the looseness in the axle direction by pushing the mating
surface of magnet retarder (A) at several places and the circum-
ferential looseness (between dowel pins and dowel pin holes) by
twisting in the circumferential direction.
CAUTION:
Always perform this procedure when removing because the
gap between dowel pins and dowel pin holes may not be
caused on purpose.M10 bolts : 1, 2, 3, 4, 5, 6, 7
: 55.0 N·m (5.6 kg-m, 41 ft-lb)
M6 bolts : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
PBIC4968E
: 17.2 N·m (1.8 kg-m, 13 ft-lb)
: Engine front
PBIC4967E
A : Left bank
PBIC4973E
B : Moves slightly
C : Not shaken
PBIC4974E
FRONT TIMING CHAIN CASE
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c. Install valve timing control cover with new gasket to front timing
chain case.
CAUTION:
Do not face the magnet retarder side down to prevent
magnet retarder from dropping.
Check the mating surface of magnet retarder and the
drum of exhaust side camshaft sprocket for foreign mate-
rials.
Align the center of both shaft holes of the shaft and the
intake side camshaft sprocket, and then insert them.
Be careful not to drop the seal ring from the shaft groove.
When setting the valve timing control cover in position by hand, if valve timing control cover is
not contacting with the front timing chain case, the dowel pin of magnet retarder may not be
aligned with the dowel pin holes of cover. In this case, return to step “b”.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
CAUTION:
Completely tighten the mounting bolts with the seat surface
of valve timing control cover contacting with front timing
chain case.
After all bolt are tightened, tighten No.1 bolt to the specified torque again.
8. Install crankshaft pulley as follows:
a. Fix crankshaft using ring gear stopper [SST: KV10118600 (J-48641)].
b. Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Place a paint mark (A) on crankshaft pulley (2) aligning with the
angle mark (C) on crankshaft pulley bolt (1). Tighten the bolt 90
degrees (one marks) (b).
9. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
10. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluid leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . : 11.3 N·m (1.2 kg-m, 8 ft-lb)
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC3561E
PBIC4965E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC4975E
EM-52
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of exhaust gases, or any oil/fluids including
engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
TIMING CHAIN
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c. Align rear timing chain case and water pump assembly with dowel pins (right and left) on cylinder block
and install rear timing chain case.
Make sure O-rings stay in place during installation to cylinder block.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
e. After all bolts are tightened, retighten them to the specified in
numerical order shown in the figure.
If liquid gasket protrudes, wipe it off immediately.
f. After installing rear timing chain case, check the surface height
difference between following parts on oil pan (upper) mounting
surface.
If not within standard, repeat the installation procedure.
4. Install water pump with new O-rings. Refer to CO-23, "
WATER PUMP" .
5. Make sure that dowel pin (A) and crankshaft key (1) are located
as shown in the figure. (No. 1 cylinder at compression TDC)
NOTE:
Though camshaft does not stop at the position as shown in the
figure, for the placement of cam nose, it is generally accepted
camshaft is placed for the same direction of the figure.
6. Install timing chains (secondary) and camshaft sprockets as follows:
CAUTION:
When replacing camshaft sprocket (EXH), replace valve timing control cover (including magnet
retarder and cover).
Mating marks between timing chain and sprockets slip easily. Confirm all mating mark positions
repeatedly during the installation process.Bolt length: Bolt position
20 mm (0.79 in) : 1, 2, 3, 6, 7, 8, 9, 10
16 mm (0.63 in) : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
PBIC4976E
1 : Front timing chain case
2 : Rear timing chain case
3 : Lower cylinder block
Standard
Rear timing chain case to cylinder block:
–0.24 to 0.14 mm (–0.0094 to 0.0055 in)
PBIC4981E
Camshaft dowel pin
: At cylinder head upper face side in each bank.
Crankshaft key
: At cylinder head side of right bank.
PBIC5010E
TIMING CHAIN
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Revision: 2006 November2007 350Z
c. Tighten mounting bolts to the specified torque in numerical order
as shown in the figure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
d. After all bolts are tightened, retighten them to the specified
torque in numerical order shown in the figure.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking on surface mating with oil pan (upper).
e. After installing front timing chain case, check the surface height
difference between the following parts on the oil pan (upper)
mounting surface.
If not within standard, repeat the installation procedure.
14. Install right and left valve timing control covers as follows:
a. Install new seal rings (1) in shaft grooves.
CAUTION:
When replacing seal rings, replace all rings with new one.
b. To check the joint between dowel pins and dowel pin holes,
check the looseness in the axle direction by pushing the mating
surface of magnet retarder (A) at several places and the circum-
ferential looseness (between dowel pins and dowel pin holes) by
twisting in the circumferential direction.
CAUTION:
Always perform this procedure when removing because the
gap between dowel pins and dowel pin holes may not be
caused on purpose.M8 bolts : 1, 2, 3, 4, 5, 6, 7
: 55.0 N·m (5.6 kg-m, 41 ft-lb)
M6 bolts : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
1 : Front timing chain case
2 : Rear timing chain case
3 : Lower cylinder block
Standard
Front timing chain case to rear timing chain case:
–0.14 to 0.14 mm (–0.005 to 0.0055 in)
PBIC4968E
PBIC4981E
A : Left bank
PBIC4973E
B : Moves slightly
C : Not shaken
PBIC4974E