TROUBLE DIAGNOSIS FOR SYSTEM
BRC-25
[ABS]
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Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYSTEMPFP:00000
Wheel Sensor SystemNFS00026
After using the CONSULT-III SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:
Do not measure the resistance value and also voltage between the sensor terminal with tester etc.,
because the sensor is an active sensor.
Do not expand the terminal of the connector with a/the tester terminal stick, when it does the
inspection with the tester.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK TIRE
Check air pressure, wear, and size.
Are the air pressure, wear, and size within the standard values?
YES >> GO TO 3.
NO >> Adjust air pressure, or replace tire.
3. CHECK SENSOR AND SENSOR ROTOR
Check the condition of the sensor mount (for looseness, etc.).
Check the surface of the front sensor rotor rubber for damage.
Check the rear sensor rotor for damage.
OK or NG
OK >> GO TO 4.
NG >> Repair wheel sensor mount or replace the sensor rotor.
4. CHECK CONNECTOR
1. Disconnect ABS control unit connector and the malfunctioning wheel sensor connector E42 (FR - LH) or
E27 (FR - RH) or T5 (RR - RH, LH). Check the terminal to see if it is deformed, disconnected, loose, etc.,
and replace it if any non-standard condition is found.
2. Reconnect connector, drive at a speed of approximately 30 km/h (19 MPH) or more for approximately 1
minute, and then perform self-diagnosis.
Is the result of self-diagnosis normal?
YES >> The connector terminal contact is loose, damaged, open or shorted.
NO >> GO TO 5.
Self-diagnosis results
FR RH SENSOR -1, -2
FR LH SENSOR -1, -2
RR RH SENSOR -1, -2
RR LH SENSOR -1, -2
BRC-26
[ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2006 November2007 350Z
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect the wheel sensor con-
nector E42 (FR - LH) or E27 (FR - RH) or T5 (RR - RH, LH) and
ABS control unit (control unit) connector E51.
2. Check continuity between terminals. (Also check the continuity
when the steering wheel is turned right and left and when the
sensor harness inside the wheel well is moved.)
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR POWER SUPPLY CIRCUIT
1. Disconnect malfunctioning wheel sensor connector.
2. Turn ignition switch ON and check voltage between wheel sen-
sor harness connector power supply terminal and ground.
OK or NG
OK >> Replace wheel sensor.
NG >> Replace ABS actuator and electric unit (control unit).
SFIA3245E
Power system Signal system Ground system
WheelABS actuator
and electric unit
(control unit)Wheel sensorABS actuator and
electric unit
(control unit)Wheel sensorABS actuator
and electric unit
(control unit)
(signal)ABS actuator
and electric unit
(control unit)
(ground)
Front RH 24 1 9 2 24, 9
16, 30 Front LH 22 1 7 2 22, 7
Rear RH 28 1 13 2 28, 13
Rear LH 26 3 11 4 26, 11
Power system : Continuity should exist.
Signal system : Continuity should exist.
Ground system : Continuity should not exist.
Wheel Wheel sensor Ground Voltage
Front RH
1
— 8 V or more Front LH
Rear RH
Rear LH 3
SFIA3399E
BRC-32
[ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0002E
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection
Wheel sensor mount and damage inspection
Sensor rotor mount and damage inspection
Wheel sensor connector connection inspection
Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Unexpected Pedal ReactionNFS0002F
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>Bleed air from the brake piping.
Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector, and make sure the braking force is suffi-
cient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-33
[ABS]
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BRC
Revision: 2006 November2007 350Z
The Braking Distance is LongNFS0002G
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >>
Bleed air from the brake piping.
Check brake system.
The ABS Function Does Not OperateNFS0002H
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Pedal Vibration or ABS Operation Sound OccursNFS0002I
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when the engine is started.
Does the symptom occur?
YES >> GO TO 2.
NO >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit (or its wir-
ing), and if there is, move it farther away.
NO >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "
Excessive ABS Func-
tion Operation Frequency" .
BRC-34
[ABS]
WHEEL SENSORS
Revision: 2006 November2007 350Z
WHEEL SENSORSPFP:47910
Removal and InstallationNFS0002J
COMPONENTS
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:
As much as possible, avoid rotating sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before
removing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor
function.
INSTALLATION
Pay attention to the following when installing sensor. Tighten installation bolts and nuts to specified torques.
When installing, check that there is no foreign material such as iron chips on pick-up and mounting hole of
the sensor. Check that no foreign material has been caught in the sensor rotor motor. Remove any foreign
material and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three locations
shown in diagram (2 at shock absorbers and 1 at body panel). When installed, harness must not be
twisted. White line on harness (shaded part) must be visible from front.
PFIA0241E
SENSOR ROTOR
BRC-35
[ABS]
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BRC
Revision: 2006 November2007 350Z
SENSOR ROTORPFP:47970
Removal and InstallationNFS0002K
REMOVAL
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace hub bearing assembly. Refer to FAX-4,
"Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” section.
Rear
Follow procedure below to remove rear sensor rotor.
–Remove side flange. Refer to RFD-15, "SIDE OIL SEAL" in “Rear Final Drive” in “RFD” section.
–Using a bearing replacer (special service tool) and puller (commercial service tool), remove sensor rotor
from the companion flange.
INSTALLATION
Front
Sensor rotor cannot be disassembled. To replace sensor rotor, replace hub bearing assembly. Refer to FAX-4,
"Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” section.
Rear
Follow procedure below to install rear sensor rotor.
–Using a drift (special service tool), press rear sensor rotor onto
the side flange.
–Install side flange. Refer to RFD-15, "SIDE OIL SEAL" in “Rear
Final Drive” in “RFD” section.Tool number A: ST30720000 (J-25405)
B: ST27863000 ( — )
C: KV40104710 ( — )
SFIA3387E
PREPARATION
BRC-39
[TCS/ABS]
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BRC
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNFS0002Q
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS0002R
Tool number
(Kent-Moore No.)
Tool nameDescription
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installation rear sensor rotor ST27863000
(—)
Drift
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
KV40104710
(—)
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool nameDescription
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12mm (0.47 in)
2. Torque wrenchInstalling brake tube
S-NT360
TROUBLE DIAGNOSIS
BRC-51
[TCS/ABS]
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BRC
Revision: 2006 November2007 350Z
Control Unit Input/Output Signal StandardNFS00034
REFERENCE VALUE FROM CONSULT-III
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circuited.
Monitor item Display ContentData monitor
ConditionReference values for normal
operation
WHEEL SENSORWheel speed calculated using
signals from all four wheel sen-
sorsVehicle stopped 0 km/h (0 MPH)
While driving (Note 1)Nearly matches the speed-
ometer display (±10% or
less)
IN ABS S/V
OUT ABS S/VOperation status of all solenoidsWhen the actuator solenoid operates or
during a fail-safeON
When the actuator relay operates and
the actuator solenoid does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation
statusWhen the motor relay and motor are
operatingON
When the motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation statusWhen the actuator relay is operating OFF
When the actuator relay is not operat-
ingON
EBD WARN LAMPBrake warning lamp on condition
(Note 2)Brake warning lamp ON ON
Brake warning lamp OFF OFF
ABS WARN LAMPABS warning lamp on condition
(Note 3)ABS warning lamp ON ON
ABS warning lamp OFF OFF
OFF LAMPTCS OFF indicator lamp on con-
dition (Note 4)TCS OFF indicator lamp ON ON
TCS OFF indicator lamp OFF OFF
SLIP LAMPSLIP indicator lamp on condition
(Note 5)SLIP indicator lamp ON ON
SLIP indicator lamp OFF OFF
OFF SW TCS switch ON-OFF statusTCS OFF switch ON
(TCS OFF indicator lamp ON)ON
TCS OFF switch OFF
(TCS OFF indicator lamp OFF)OFF
BATTERY VOLTBattery voltage supplied to TCS/
ABS control unitIgnition switch ON 10 - 16 V
GEARDetermined gear shift position
from the A/T PNP switch signalDriving1 - 5
Differs depending on the
transmission status.
(M/T vehicles are always left
in 1.)
ENGINE RPM Engine runningWith engine stopped 0 rpm
With engine runningAlmost in accordance with
tachometer display
N POSITION SIGNALDetermined gear shift position
from the A/T PNP switch signal
(Note 5)N position ON
Other than N position OFF