Page 584 of 1449

MPI -Troubleshooting13A-52
INSPECTION CHART FOR TROUBLE SYMPTOMS
Inspection
procedureCheck itemsReference page
1Communication between MUT-IIand entire system is not possible.13A-54
2Only communication between MUT-IIand engine-ECU is not possible.13A-55
3Engine warning lamp does not illuminate immediately after ignition switch is set to ON position.13A-56
4Engine warning lamp stays illuminated and does not turn OFF.13A-57
5Starting disabled (Starter does not rotate.)13A-58
6Starting disabled (Starter rotates but initial combustion does not occur.)13A-59
7Starting disabled (Initial combustion occurs but is incomplete.)13A-61
Improper starting (Starting time is long.)
8Unstable idling (Rough idling, hunting)13A-63
Inappropriate idling speed (High or low idling speed)
Engine stalls (Die out) during idling
9Engine stalls when starting travel. (Pass out)13A-66
10Engine stalls during deceleration13A-67
11Pulsation (Hesitation, sag)13A-68
Poor acceleration
Stumbling
Surging
12Shock during acceleration13A-70
13Shock during deceleration13A-71
14Knocking13A-72
15Deviation of ignition interval13A-73
16Run on (Dieseling)13A-74
17Abnormal odor, white smoke, black smoke, high CO or HC concentration when idling13A-75
18Battery dies13A-77
19Overheating13A-79
20Abnormal radiator fan motor rotation13A-80
21A/C ineffective13A-81
22Engine-ECU power supply, engine control relay, ignition switch-IG1 system13A-82
23Fuel pump system13A-85
24Radiator fan control relay system13A-87
25Condenser fan relay system13A-89
26A/C switch system13A-92
27A/C compressor relay system13A-93
28A/C load signal system13A-95
29Secondary air control solenoid valve system13A-96
30Intercooler water spray circuit system13A-97
31Intercooler water spray lamp system13A-99
32Ignition coil (integrated power transistor) system13A-100
Page 591 of 1449

MPI -Troubleshooting13A-59
Inspection Procedure 6
Starting disabled (Starter rotates but initial combustion
does not occur.)
Probable cause
Causes shown on right are suspected.DBattery malfunction
DIgnition switch malfunction
DIgnition system malfunction
DFuel system malfunction
DThrottle valve malfunction
DTiming belt malfunction
DEngine-ECU malfunction-
OK
To the next page
OK
Check and repair the harness between
the ignition switch and ignition coil for
each cylinder.
DCheck for disconnection and
short-circuit of the power cable.
OK
Measure at the B-114 and B-119
ignition coil connectors.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 1 and
earth
OK:System voltageNGCheck the following connectors:
B-123, B-119NG
Repair
OK
Check the following connectors:
B-114, B-119NG
Repair
OK
MUT-IIData list
DNo. 22: Crank angle sensor (Refer to P.13A-103.)NGCheck the Code No. P0335: Crank angle sensor system.
(Refer to P.13A-35.)
OK
Check and repair the harness between the ignition switch inter-
mediate connector and engine-ECU.
DCheck for disconnection of the output cable.
YES
MUT-IIData list
DNo. 18: Cranking signal
DIgnition switch: ST
OK:ON
DIgnition switch: ON
OK:OFFNGCheck the following
connector:C-42NG
Repair
YES
Does the camshaft rotate during engine cranking?NOCheck the timing belt for defects.
NO
MUT-IIActuator test
DNo. 7: Fuel pump relay
OK:Fuel pump operation sound is heard.NOCheck the Inspection Procedure 23: Fuel pump system.
(Refer to P.13A-85.)
OK
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)
OK
Check the engine warning lamp.
DIgnition switch: ON
OK:Engine warning lamp is illuminated.NGCheck the Inspection Procedure 22: Engine-ECU power supply,
engine control relay, ignition switch-IG1 system.
(Refer to P.13A-82.)
Check the battery. (Refer to GROUP 54 - Battery.)NGReplace the battery.
Page 592 of 1449
MPI -Troubleshooting13A-60
NG
Check for the entry of foreign matter (water, kerosene, etc.) in fuel.
Check the trouble symptoms.OK
End
NG
Replace the engine-ECU.
OK
Check the trouble symptoms.OK
End
OK
Check the harness between the ignition switch and ignition coil for
each cylinder.
DCheck for damage of the power cable.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
From the previous page
Page 594 of 1449

MPI -Troubleshooting13A-62
NG
Check for the entry of foreign matter (water, kerosene, etc.) in fuel.
Check the trouble symptoms.OK
End
NG
Replace the engine-ECU.
Check the trouble symptoms.OK
End
OK
Replace the injectors for all cylinders.
Check the harness and connector between each cylinder’s injector
and engine-ECU for disconnection, short-circuit or damage.NG
Repair
OK
Check the fuel pressure. (Refer to P.13A-128.)
OK
Check the EGR valve for sticking.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR valve.
OK
Check the compression pressure.
(Refer to GROUP 11 - Engine Adjustment.)NG
Repair
OK
Check the harness and connectors between the ignition coil and
body earth and between the engine-ECU and ignition coil for
disconnection, short-circuit or damage.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-103, B-119NG
Repair
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
From the previous page
Page 597 of 1449

MPI -Troubleshooting13A-65
NG
Check for the entry of foreign matter (water, kerosene, etc.) in fuel.
Check the trouble symptoms.OK
End
NG
Replace the engine-ECU.
Check the trouble symptoms.OK
End
OK
Replace the injector for each cylinder.
OK
Check the harness and connector between each cylinder’s injector
and engine-ECU for disconnection, short-circuit or damage.NG
Repair
OK
Check the fuel pressure. (Refer to P.13A-118.)
OK
Check the EGR valve for sticking.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR valve.
OK
Check the EGR control solenoid valve.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR control solenoid valve.
OK
Check the purge control solenoid valve.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the purge control solenoid valve.
OK
Check the compression pressure.
(Refer to GROUP 11 - Engine Adjustment.)NG
Repair
OK
Check the harness and connector between each cylinder’s ignition
coil and body earth and between engine-ECU and ignition coil for
disconnection, short-circuit or damage.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-114, B-119NG
Repair
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
From the previous page
Page 598 of 1449

MPI -Troubleshooting13A-66
Inspection Procedure 9
Engine stalls when starting travel. (Pass out)
Probable cause
Causes shown on right are suspected.DIgnition system malfunction
DIntake system malfunction
DExhaust gas purifier system malfunction
DThrottle body malfunction
DEngine-ECU malfunction
NG
Replace the engine-ECU.
OK
Check the trouble symptoms.OK
End
OK
Check the throttle body (throttle valve section) for contamination.NGClean the throttle body (throttle valve section).
(Refer to P.13A-126.)
OK
Check the air intake from the intake hose and intake manifold.NG
Repair
OK
Check the harness and connector between each cylinder’s ignition
coil and body earth and between engine-ECU and ignition coil for
disconnection, short-circuit or damage.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-114, B-119NG
Repair
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
OK
Check the EGR valve for sticking.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR valve.
NO
Check the EGR control solenoid valve.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR control solenoid valve.
NO
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)
Has the battery terminal been disconnected recently?YESAfter warming up the engine, idle for approximately 10 minutes.
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MPI -Troubleshooting13A-69
NG
Check and repair the intake hose and manifold damage and air
intake.
OK
Check the trouble symptoms.OK
End
NG
Check the compression pressure.
(Refer to GROUP 11 - Engine Adjustment.)NG
Repair
OK
Check the trouble symptoms.OK
End
OK
Check the fuel pressure. (Refer to P.13A-128.)NG
Repair
OK
MUT-IIActuator test
DNo. 09: Fuel pressure control solenoid valve
(Refer to P.13A-107.)NGCheck the Fuel pressure control solenoid valve system.
(Refer to P.13A-12, INSPECTION PROCEDURE FOR
DIAGNOSIS CODE No. P1105)
OK
Check the supercharging pressure control system.
(Refer to GROUP 15 - Intake Exhaust, On-vehicle Service.)NG
Repair
OK
Check the turbocharger supercharging pressure.
(Refer to GROUP 15 - Intake Exhaust, On-vehicle Service.)NG
Repair
OK
MUT-IIActuator test
DNo. 12: Waste gate solenoid valve (Refer to P.13A-107.)NGCheck the waste gate solenoid valve system.
(Refer to P.13A-12, INSPECTION PROCEDURE FOR
DIAGNOSIS CODE No. P1104)
OK
Check the harness and connector between each cylinder’s ignition
coil and body earth and between engine-ECU and ignition coil for
disconnection, short-circuit or damage.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-123, B-119NG
Repair
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
From the previous page
Page 602 of 1449
MPI -Troubleshooting13A-70
Inspection Procedure 12
Shock during acceleration
Probable cause
The occurrence of ignition leaks, etc., due to the rise in voltage required for the spark
plugs during acceleration is a probable cause.DIgnition system malfunction
OK
Check and repair the harness and connector between each
cylinder’s ignition coil and body earth and between the engine-
ECU and ignition coil for disconnection, short-circuit and damage.
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-114, B-119NG
Repair
OK
Check the spark plug.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
NO
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)