2007 MITSUBISHI LANCER EVOLUTION roof

GENERAL -How to Use Troubleshooting/Inspection Service Points00-11
CONNECTOR MEASUREMENT SERVICE POINTS
Turn the ignition switch to OFF when connecting disconnecting
the connectors, and turn the ignition switch to ON when
measuring if there are no instructions to be contrary.
IF INSPECTING WITH THE CONNECTOR CONNECTED
(WITH CIRCUIT IN A CONDITION OF CONTINUITY)
Waterproof Connectors
Be sure to use the special tool (harness connector). Never
insert a test bar from the harness side, because to do so
will reduce the waterproof performance and result in corrosion.
Ordinary (non-waterproof) Connectors
Check by inserting the test bar from the harness side. Note
that if the connector (control unit, etc.) is too small to permit
insertion of the test bar, it should not be forced; use a special
tool (the extra-thin probe in the harness set for checking
for this purpose.
IF INSPECTING WITH THE CONNECTOR DISCONNECTED

Use the special tool (inspection harness for connector pin
contact pressure in the harness set for inspection).
The inspection harness for connector pin contact pressure
should be used. the test bar should never be forcibly inserted,
as it may cause a defective contact.

Touch the pin directly with the test bar.
Caution
At this time, be careful not to short the connector pins
with the test bars. To do so may damage the circuits
inside the ECU.
Harness connector
Extra-thin probe
Test bar
Connector
Inspection harness
for connector pin
contact pressure

ENGINE <4G6> -General Information11A-3
GENERAL INFORMATION
Items4G63
Total displacement mL1,997
Bore×Stroke mm85.0×88.0
Compression ratio8.8
Combustion chamberPentroof type
Camshaft arrangementDOHC
Number of valveIntake8
Exhaust8
Valve timingIntakeOpeningBTDC 21_
ClosingABDC 59_
ExhaustOpeningBBDC 58_
ClosingATDC 18_
Fuel systemElectronically controlled multipoint fuel injection
Rocker armRoller type
Auto-lash adjusterEquipped

ENGINE OVERHAUL -General Description11B-2
GENERAL DESCRIPTION
LIST OF MODELS
Vehicle nameVehicle modelEngine modelDisplacement mLSpecifications
LANCER Evolution VIICT9A4G63 - 72000DOHC 16 valve T/C
SPECIFICATIONS
ItemsSpecifications
Bore×stroke mm85×88
Total displacement mL1,997
Combustion chamber shapePentroof type
Number of cylinders4
Valve mechanismTypeDOHC
Intake valve2
Exhaust valve2
Lash adjusterHydraulic type
Rocker armRoller follower type
Compression ratio8.8
Fuel injection deviceElectronic control MPI
Ignition device typeElectronic control type 2-coil
Alternator typeAlternating current type (IC regulator built in)
Starter motor typeDeceleration drive

MANUAL TRANSMISSION OVERHAUL -Center Differential22B-50
(5) Install the front output shaft onto the side gear, and install
the snap ring.
(6) After assembling the side gear into the center differential
case, install the spacer onto the side gear.
(7) Match the alignment marks, install the center differential
flange, and temporarily fix the machine screw.
(8) Measure the backlash between the side gear and pinion.
Standard value: 0.025 - 0.150 mm
(9) If the backlash is not within the standard value, select
a spacer, and measure the backlash again.
NOTE
Adjust so that the backlash on both sides is even.
"DACENTER DIFFERENTIAL DRIVE GEAR
INSTALLATION
(1) Confirm that rust-proofing oil is applied, and then apply
sealant on all of the bolt threads.
Sealant
Specified sealant:
3M STUD Locking No.4170 or equivalent
(2) Tighten with the specified torque following the order shown
in the illustration.

42-1
BODY
CONTENTS
HOOD2 .................................
ON-VEHICLE SERVICE 2..................
Adjustment of Clearance around Hood 2......
Adjustment of Alignment of Hood Stepped
Portion and Hood Striker 2..................
Adjustment of Hood Height 2.................
HOOD 3..................................
FENDER4 ..............................
SPECIAL TOOL 4.........................
FENDER 5................................
FUEL FILLER DOOR7 .................
STRUT TOWER BAR AND REAR END
CROSS BAR8 ...........................
WINDOW GLASS9 .....................
ADHESIVE 9..............................
SPECIAL TOOLS 9........................
WINDOW REPAIR 9.......................
WINDSHIELD 11...........................
REAR WINDOW GLASS 16................
DOORS19 ..............................
SERVICE SPECIFICATIONS 19.............ADHESIVES 19............................
SPECIAL TOOLS 19.......................
TROUBLESHOOTING 20...................
ON-VEHICLE SERVICE 20.................
Door Adjustment 20.........................
Door Window Glass Adjustment 21...........
Adjustment and Replacement during Power
Window Malfunction 22......................
Power Window Safety Mechanism Check 22..
Power Window Timer Function Check 22......
Door Outside Handle Looseness Check 23....
Power Window Operation Current Check 23...
Circuit Breaker Check 23....................
Power Window Check 23....................
Door Inside Handle Looseness Check and
Adjustment 24...............................
DOOR ASSEMBLY 25......................
DOOR TRIM AND
WATERPROOF FILM 27....................
DOOR GLASS AND REGULATOR 32.......
DOOR HANDLE AND LATCH 35...........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 38.......
TRUNK LID41 ..........................

BODY -Window Glass42-11
WINDSHIELD
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
DDeck Garnish Removal and Installation
(Refer to GROUP 51-Windshield Wiper and Washer.)DFront Pillar Trim Removal and Installation
(Refer to GROUP 52A.)
DHeadlining Removal and Installation
Section A - A
Section B - B
Section C - C
Sealant: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
1
BB A
A
C
CPrimer
Primer Primer
54
2
3
3
Ceramic line
Seal line
AW0811AU
Apply the
primer and
adhesive along
the fictitious
lines (seal line)
between each
of the marks.Ceramic line
Seal line
Seal line center
Seal line center
Seal line center
Mark
5
6
Removal steps
DRoof drip molding (Refer to
GROUP 51.)
AA""AA1. Windshield
AA"2. Windshield molding"AA3. Window dam
"AA4. Glass stopper
"AA5. Spacer
"AA6. Windshield spacer

BODY -Window Glass42-15
6. Install the windshield molding.
7. Within thirty minutes after the primer application, fill a
sealant gun with the adhesive, and then apply the
adhesive evenly around the windshield.
NOTE
Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
8. After applying adhesive, align the mating marks on the
windshield and the body, and then lightly press the
windshield evenly so that it adheres completely.
9. After removing any adhesive that is sticking out or adhering
to the windshield or body with spatula, etc., clean with
isopropyl alcohol. Install the windshield molding before
the adhesive sets. After the windshield is installed, wait
until the adhesive sets.
10. Adhere the windshield to the body, and install the roof
drip molding (Refer to GROUP 51.) promptly before the
adhesive sets.
11. After adhering the windshield to the body, wait 30 minutes
or more, and then test for water leakage.
Caution
(1) Move the vehicle carefully.
(2) When testing for water leakage, do not pinch the
end of the hose to spray the water.
10 mm
15 mm

BODY -Window Glass42-16
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
DRear Pillar Trim Removal and Installation
(Refer to GROUP 52A.)
DHeadlining Removal and Installation
DRear Shelf Trim Removal and Installation
(Refer to GROUP 52A.)DHigh Mount Stop Lamp Assembly Removal and
Installation (Refer to GROUP 54A)
Section A - A
1
1
9 810
7
7
3
Apply the primer and
adhesive along the fictitious
lines (seal line) between
each of the marks.
Mark
Seal line center
Primer B
B
6
2
3
2
4
2
A
Section B - B
42
Sealant: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
4
5
A
Removal steps
DRoof drip molding
(Refer to GROUP 51.)
AA""BA1. Rear window lower molding
2. Clip
3. Grommet A
4. Grommet B5. Grommet C
6. Connecting the harness connector
AB""AA7. Rear window glass
"AA8. Rear window upper molding
"AA9. Window dam
"AA10. Glass stopper