2007 MITSUBISHI LANCER EVOLUTION roof

BODY CONSTRUCTION -Locations Using Urethane Foam and Foam MaterialA-23
E
F
G
E
F
Side outer panel
Rear pillar inner
Side outer
panel
Rear door hinge
reinforcement
upperSide sill outer
reinforcement
center Center pillar
reinforcement
Front floor
side sill
inner Center
pillar inner
Side
outer panel
G
Foam acoustic
material
Foam
acoustic
material
Urethane
foam Rear door hinge
reinforcement
lower
D
D
Roof panel
Side roof rail inner
Foam
acoustic
material

BODY CONSTRUCTION -Stiffener and Dump Sheet Application LocationsA-24
STIFFENER AND DUMP SHEET APPLICATION LOCATIONS
Stiffener is pasted to the inside of the side outer panel, and dump sheets are pasted on the inside
of the front doors to increase surface rigidity, thus improving soundproof qualities with the anti-vibration
effects.
NOTE
The stiffener comes in sheet form and is composed mainly of epoxy resin, glass fibers, and fillers. It hardens
when heated. It is used to improve the rigidity of outer panels.
Stiffener
Dump sheet

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
24,36
24
36
2526
272829
30,31
30
31
3233,34
33
34
35
B-13
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
24Centre of front end crossmember upper drain holeÓ-831Centre of hood hinge mounting holeÓ-9
25Centre of harness clip mounting holeÓ-7·1232Corner of roof panel-
26Centre of intercooler pipe mounting holeÓ-933Centre of front end crossmember outer positioning
holeÓ-20
27Centre of front fender mounting holeÓ- 6.634Centre of front bumper reinforcement mounting holeÓ-9
28Centre of front strut mounting holeÓ- 11.535Centre of headlamp mounting holeÓ- 6.6
29Notch of front deck (Body centre point)-36Centre of hood latch mounting holeÓ- 6.6
30Centre of front fender mounting holeÓ- 6.6

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
38,48
38
48
42,50
42
50
46,51
51
46
B-14
SIDE BODYmm
463581
688
1,124
1,067
902
338355
731
875
1,041
1,094
960
828
1,084
1,1741,127
1,100
38
39
40
41
42
43
863
808
716
44
45
837
901
47
48
49
46
50
51
37
3943
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-45Quarter panel positioning notch (Upper section)-
38Front pillar positioning notch (Lower section)-46Quarter panel positioning notch (Lower section)-
39Side roof rail positioning notch (Front section)-47Centre of front door hinge mounting hole
(Upper section)Ó-11
40Side sill positioning notch (Front section)-48Centre of front door hinge mounting hole
(Lower section)Ó-11
41Centre pillar positioning notch (Upper section)-49Centre of rear door hinge mounting hole
(Upper section)Ó-11
42Centre pillar positioning notch (Lower section)-50Centre of rear door hinge mounting hole
(Lower section)Ó-11
43Side roof rail positioning notch (Rear section)-51Centre of rear door switch mounting holeÓ-5
44Side sill positioning notch (Rear section)-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
525354
55,56
56
55
5758
B-15
REAR BODYmm
1,200
1,1041,562
Body centre point
708567
1,271
1,269
990
750
456
534
1,018
53
54
55
5657
58
52
653
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
52Corner of roof panel-56Centre of rear combination lamp mounting holeÓ-10
53Centre of rear window moulding mounting holeÓ-7·1157Centre of rear end trim mounting holeÓ- 8.5
54Rear shelf body centre point-58Centre of rear end outer panel positioning holeÓ-16
55Corner of side outer panel-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
596061
6263
65
64,65
64
B-17
1,266
1,266
Body centre point
664678
1,268
64
65
63mm
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-46Quarter panel positioning notch (Lower section)-
38Front pillar positioning notch (Lower section)-57Centre of rear end trim mounting holeÓ- 8.5
39Side roof rail positioning notch (Front section)-59Centre of front seat rail mounting holeÓ-14
40Side sill positioning notch (Front section)-60Centre of floor carpet mounting hole
(Body centre point)Ó-6
41Centre pillar positioning notch (Upper section)-61Centre of rear shock absorber mounting holeÓ-12
42Centre pillar positioning notch (Lower section)-62Centre of rear end crossbar mounting holeÓ-16
43Side roof rail positioning notch (Rear section)-63Front of instrument panel bracket center
(Body centre point)-
44Side sill positioning notch (Rear section)-64Centre of deck crossmember mounting hole
(Upper section)Ó-11
45Quarter panel positioning notch (Upper section)-65Centre of deck crossmember mounting hole
(Lower section)Ó-11

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

WELDED PANEL REPLACEMENT -Center PillarC-10
NOTE ON REPAIR WORK
REMOVAL
1.As the center pillar reinforcement and side sill outer
reinforcement center are welded at the side sill, cut
the side outer panel at the position shown in the
illustration where the weld points of the reinforcement
can be seen, remove, and then remove the weld
points of the center pillar reinforcement.
2. To cut the weld points of the center pillar seatbelt
reinforcement and center pillar reinforcement, cut at the
bottom of the roof side rail inner as shown in the illustration.
NOTE
Keep the separated side roof rail inner (A) for the
future use.
INSTALLATION
1. Remove the side outer panel, side sill outer reinforcement
center, side sill bulkhead, and side sill reinforcement
support from the new center pillar.
2.To ensure the strength of the cut area of the front
pillar, cut the side outer panel 30 mm above the cut
area.
Cut the new center pillar at the same positions.
3. To prevent damage of the center pillar seatbelt
reinforcement, align the new center pillar reinforcement
only to the body side and cut.
Caution
If the center pillar seatbelt reinforcement has been
damaged, repair by welding.
4. When attaching the center pillar reinforcement, apply
adhesive to the locations indicated in the illustration.
: Adhesive
AdhesiveTypeBRAND
Epoxyayresin
adhesive3M DP-460, 3M DP-420
or equivalent
Center pillar
reinforcement
Side sill outer
reinforcement center
Weld pointsWeld
points
(A)
30 mm
Center pillar seatbelt
reinforcement
Center pillar
reinforcement