INDEX - In order of connector No.C-9
Wiring diagram
page Circuit diagram page Parts name Connector
No.
DD-27Fuel gauge unit (Sub)B-148,152,156B-31,33
D-28Seat belt pretensioner (LH)B-249,251B-31,33
D-29Floor wiring harness (RH) and fuel
wiring harness combinationB-93,101B-31,33
D-30Floor wiring harness (RH) and fuel
wiring harness combinationB-93,101,148,152,156,203,211,217,
225,233,243B-31,33
D-32G sensor (Longitudinal)B-200,208,213,221,229,239B-31,33
D-33G sensor (Lateral)B-200,208,213,221,229,239B-31,33
D-34Intercooler water spray switchB-257B-31,33
EE-02Remote controlled mirror (LH)B-192,193B-34,36
E-04Spare connector
E-05Power window motor (Front:LH)B-162,165B-34,36
E-07Power window main switchB-162,163,168,169B-34,36
E-08Door lock actuator (Front:LH)B-170,173B-34,36
E-10Power window motor (Rear:LH)B-161,167B-34,36
E-11Power window sub switch (Rear:LH)B-161,167B-34,36
E-12Door lock actuator (Rear:LH)B-171,173B-34,36
E-13Remote controlled mirror (RH)B-192,193B-34,36
E-16Door lock key cylinder switch (RH)B-170B-35
E-17Door lock key cylinder switch (LH)B-172B-37
E-18Door lock actuator (Front:RH)B-171,172B-35,37
E-19Power window sub switch (Passenger’s
side)B-159,165B-35,37
E-20Power window motor (Front:RH)B-159,168B-35,37
E-21Spare connector
E-23Door lock actuator (Rear:RH)B-171,173B-35,37
E-24Power window sub switch (Rear:RH)B-160,166B-35,37
E-25Power window motor (Rear:RH)B-160,166B-35,37
FF-01Spare connector
F-04Luggage compartment lampB-119,123B-38,39
F-05High mounted stop lampB-144,145B-38,39
F-06Defogger ( - )B-185B-38,39
INDEX - In order of parts nameC-13
Wiring diagram
page Circuit diagram page Connector
No. Parts name
DDoor switch (Rear:LH)D-08B-120,121B-30,32
Door switch (Rear:RH)D-06B-120,121B-30,32
Dual pressure switchA-36B-178,184B-7,9
EEGR solenoid valveB-112B-91,99B-12,16
Electric pump
Electric pump relay
Engine control relayB-11XB-73,86,94,252,254B-10,14
Engine coolant temperature gauge unitB-110B-148,152B-12,16
Engine coolant temperature sensorB-118B-89,97B-12,16
Engine speed detection connectorB-05XB-73,82,83,90,98B-10,14
Engine-ECUC-115B-87,88,89,90,91,92,93,95,96,97,98,
99,100,101,215,223,231,241,257B-20,26
Engine-ECUC-118B-82,83,88,90,91,92,93,96,98,99,100,
101,149,153,252,254,256B-20,26
Engine-ECUC-122B-84,86,87,90,91,93,94,95,98,99,101,
177,178,183,184,252,254,256,257B-20,26
Engine-ECUC-126B-82,83,86,88,89,90,91,93,94,96,97,
98,99, 101,102,178,184B-20,26
ETACS-ECUC-226B-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
ETACS-ECUC-227B-125,128,170,172B-23,29
ETACS-ECUC-228B-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
FFan controllerA-21B-102,176,182B-7,8
Floor wiring harness (LH) and 4WD
wiring harness combination
Floor wiring harness (LH) and bumper
wiring harness combinationF-14B-110,114B-38,39
Floor wiring harness (LH) and J/B
combination
158,171,185B-23
Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-12B-161,167,171,173B-30,32
Floor wiring harness (RH) and fuel
wiring harness combinationD-29B-93,101B-31,33
Floor wiring harness (RH) and fuel
wiring harness combinationD-30B-93,101,148,152,156,203,211,217,
225,233,243B-31,33
INDEX - In order of parts nameC-14
Wiring diagram
page Circuit diagram page Connector
No. Parts name
FFloor wiring harness (RH) and J/B
combination
164, 173,185B-29
Floor wiring harness (RH) and rear door
wiring harness (RH) combinationD-02B-160,166,171,173B-30,32
Fog lamp switchC-137B-124,127B-21,27
Front combination lamp (LH)A-39B-103,106,110,114,130,132,134,138B-7,9
Front combination lamp (RH)A-40B-103,106,111,114,130,132,135,139B-7,9
Front wiring harness (LH) and control
wiring harness combination
Front wiring harness (LH) and control
wiring harness combination
Front wiring harness (LH) and control
wiring harness combination
Front wiring harness (LH) and control
wiring harness combination
211,225,243,254B-27
Front wiring harness (LH) and instru-
ment panel wiring harness combinationC-132B-74,78,92,100,105,108,113,117,119,
123,125,128,137,141,150,154,158,
159,164,165,170,172,174,180,185,
188,189,204,205,219,227,237,247,
248,250,252,254B-21,27
Front wiring harness (LH) and instru-
ment panel wiring harness combinationC-135B-76,82,87,93,95,101,103,104,106,
107,110,111,114,115,118,122,124,127,
128,130,131,132,133,134,135,136,
138,139,140,144,145,146,148,149,
152,153,156,158,164,170,172,175,
177,181,183,185,186,187,190,191,
194,195,196,197,198,206,212,214,
220,222,228,230,238,240,256,257,
258B-21,27
Front wiring harness (RH) and instru-
ment panel wiring harness combinationC-111B-103,106,135,139,157,178,184,203,
211,217,225,233,243B-20,26
Front-ECUA-10XB-73,75,103,104,106,107,110,111,
114,115,124,127,130,131,132,133,
136,140,187,191,258B-6,8
Front-ECUA-11XB-73,104,106,107,111,115,124,127,
131,133, 136,140,186,187,190,191B-6,8
Fuel gauge unit (Sub)D-27B-148,152,156B-31,33
Fuel pressure solenoid valveB-37B-90,98B-11,15
Fuel pump and fuel gauge unit (Main)D-09B-93,101,148,152,156B-30,32
Fuel pump relay 1C-223B-54,55,87,95B-23,29
Fuel pump relay 2C-221B-54,55,87,95B-23,29
Fuel pump relay 3B-140B-93,101B-13,17
Fuel pump resistorB-141B-93,101B-13,17
GENERAL -Vehicle Identification00-14
VEHICLE IDENTIFICATION
VEHICLE INFORMATION CODE PLATE
LOCATION
Vehicle information code plate is riveted on the toeboard
inside the engine compartment.
CODE PLATE DESCRIPTION
The plate shows model code, engine model, transmission
model, and body colour code.
No.ItemContentsContents
1MODELCT9A
SNDFZL
CT9A: Vehicle model
SNDFZL
SNDFZL: Model series
2ENGINE4G63-DOHCEngine model
3EXTA37BExterior code
4TRANS
AXLEW5M51W5M51: Transmission code
5COLOR
INTOPT
A37
14H
A37: Body colour code
INTOPT14H
R1114H: Interior code
R11: Equipment code
For monotone colour vehicles, the body colour code shall
be indicated. For two-tone or three-way two-tone colour
vehicles, each colour code only shall be indicated in series.
MODELS
Model codeClass codeGradeEngine modelTransmission modelFuel supply
system
CT9ASNDFZL/RRS4G63 (1,997 mL-DOHC-
16valves intercoolerturbo)
W5M51 <4WD-5M/T>MPI
SNGFZL/RRS-II
16valves-intercoolerturbo)
1
2
3
4
5
GENERAL -Major Specifications00-17
MAJOR SPECIFICATIONS
1
234
5
6 78
9
ItemsCT9A
SNDFZL/RSNGFZL/R
Vehicle
di i
Front track11,500, 1,515*1
dimensions
mmOverall width21,770mm
Front overhang3895
Wheel base42,625
Rear overhang5935
Overall length64,455
Ground clearance
(unladen)7140
Overall height (unladen)81,450
Rear track91,500, 1,515*1
Vehicle
ihtk
Kerb weight1,3201,380
weight kgMax. gross vehicle weight1,6551,695
Max. axle weight
rating-front950970
Max. axle weight
rating-rear705725
Seating capacity5
EngineModel No.4G63g
Total displacement mL1,997
Transmis-
i
Model No.W5M51
sionType5-speed manual
Fuel systemFuel supply systemMPI
NOTE
*1: Vehicles with 17 inch wheels.
GENERAL -Precautions Before ServiceGENERAL -Precautions Before Service00-20
MUT-II
Refer to the “MUT-IIREFERENCE MANUAL” or “MUT-II
OPERATING INSTRUCTIONS” for instructions on handling
the MUT-II.
Connect the MUT-IIto the diagnosis connector as shown
in the illustration.
Caution
Turn the ignition switch to the LOCK (OFF) position before
connecting or disconnecting the MUT-II.
IN ORDER TO PREVENT VEHICLES FROM FIRE
“Improper installation of electrical or fuel related parts could cause a fire. In order to retain the high
quality and safety of the vehicle, it is important that any accessories that may be fitted or modifications/repairs
that may be carried out which involve the electrical or fuel systems, MUST be carried out in accordance
with MMC’s information/Instructions”.
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful
contaminants which may cause skin cancer. Adequate means of skin protection and washing facilities
must be provided.
Recommended Precautions
The most effective precaution is to adapt working practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by using enclosed systems for handling used engine
oil and by degreasing components, where practicable, before handling them.
Other precautions:
DAvoid prolonged and repeated contact with oils, particularly used engine oils.
DWear protective clothing, including impervious gloves where practicable.
DAvoid contaminating clothes, particularly underpants, with oil.
DDo not put oily rags in pockets, the use of overalls without pockets will avoid this.
DDo not wear heavily soiled clothing and oil-impregnated foot-wear. Overalls must be cleaned regularly
and kept separately from personal clothing.
DWhere there is a risk of eye contact, eye protection should be worn, for example, chemical goggles
or face shields; in addition an eye wash facility should be provided.
DObtain First Aid treatment immediately for open cuts and wounds.
DWash regularly with soap and water to ensure all oil is removed, especially before meals (skin cleansers
and nail brushes will help). After cleaning, the application of preparations containing lanolin to replace
the natural skin oils is advised.
DDo not use petrol, kerosine, diesel fuel, gas oil, thinners or solvents for cleaning skin.
DUse barrier creams, applying them before each work period, to help the removal of oil from the skin
after work.
DIf skin disorders develop, obtain medical advice without delay.
MUT-II
sub-assembly
ROM pack
MUT-˜
GENERAL -Support Locations for Lifting and Jacking00-26
PLATE TYPE LIFT
To avoid damaging the side sill garnish, put a wooden block between the side sill and a lift.
NOTE
The wooden block should be 100 mm wide and 50 mm high.
SUPPORT POSITIONS AND SUPPORT METHOD
FOR AN H-BAR LIFT
Caution
When service procedures require removing the rear
suspension, fuel tank, spare tyre and rear bumper, place
additional weight on rear end of vehicle or anchor vehicle
to hoist to prevent tipping of centre of gravity changes.
When H-bar lift is used to lift up vehicles, use of metallic
attachment attached to the H-bar lift may cause damage
to the suspension arm etc. Therefore, lift up the vehicle by
the following procedure.
1. Place the vehicle on the H-bar lift (same direction).
2. Place attachments on the H-bar lift at the designated
chassis-support positions. When making the attachments,
refer to the section concerning making them.
Caution
If support is at any location other than the designated
positions, the body or suspension might be deformed
or otherwise damaged, so care should be taken to
support only at the correct (designated) positions.
3. Raise the H-bar lift to the height at which the vehicle
is slightly raised and check to be sure that the vehicle
is correctly and sufficiently secured; then raise the vehicle.
H-bar lift
H-bar lift
A
Chassis-sup-
port position
(side sill)
Attachment
H-bar liftSection A - A
Side sill
AttachmentH-bar lift
A
ENGINE <4G6> -General Information11A-3
GENERAL INFORMATION
Items4G63
Total displacement mL1,997
Bore×Stroke mm85.0×88.0
Compression ratio8.8
Combustion chamberPentroof type
Camshaft arrangementDOHC
Number of valveIntake8
Exhaust8
Valve timingIntakeOpeningBTDC 21_
ClosingABDC 59_
ExhaustOpeningBBDC 58_
ClosingATDC 18_
Fuel systemElectronically controlled multipoint fuel injection
Rocker armRoller type
Auto-lash adjusterEquipped