Page 1411 of 1449

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-9
Inspection procedure 7
Condenser fan not working at all
Probable cause
If the condenser fan does not work at all, the condenser fan circuit system may
be defective.DCondenser fan motor fault
DHarness or connector fault
DEngine-ECU fault
NG
Check the harness betweenthe condenser fan relay (LO) and
the ignition switch (IG2) , and repair if necessary.
OK
Check the trouble
symptoms.
NG
Repair
NG
Replace
OK
Check the condenser fan motor. (Refer to P.55-40.)
NGCheck the following connectors:A-06X, C-135, C-102,
C-209, C-210.
OK
Measure at the condenser fan relay (LO) A-06X.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DVoltage between terminal 2 and body earth.
OK :Battery voltage
NG
Check the harness betweenthe condenser fan motor and body
earth, and repair if necessary.
OK
Check the trouble
symptoms.Repair
NGCheck the following connectors:A-46.
NG
OK
Measure at the condenser fan motor A-46.
DDisconnect the connector and measure at the harness
side.
DContinuity between terminal 2 and body earth
OK :Continuity
NG
OK
Check the trouble
symptoms.RepairNG
Check the following connectors:
C-122, A-43, A-06X.
C-122, C-136, A-06X
Replace the Engine-ECU.
OK
RepairNG
Check the harness betweenthe condenser fan relay (LO) and
the Engine-ECU.
Page 1412 of 1449

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-10
Inspection procedure 8
Condenser fan not working only for LO
Probable cause
If the condenser fan does not work only for LO, the condenser fan circuit
system or the condenser fan relay (LO) circuit system may be defective.DCondenser fan motor fault
DCondenser fan relay (LO) fault
DHarness or connector fault
DEngine-ECU fault
NG
Check the harness betweenthe condenser fan relay (LO) and
the ignition switch (IG2), and repair if necessary.
OK
Check the trouble
symptoms.
NG
Repair
NG
Replace
OK
Check the condenser fan motor. (Refer to P.55-40.)
Check the following connectors:A-06X, C-135, C-102,
C-209, C-210.
OK
NG
OK
Check the trouble
symptoms.Repair
Check the following connectors:A-06X.
NG
NG
OK
Check the trouble
symptoms.RepairNG
Check the following connectors:
A-06X, A-43, C-122.
A-06X, C-136, C-122.
Replace the Engine-ECU .
OK
RepairNG
Check the harness betweenthe condenser fan relay (LO) and
the Engine-ECU.
(2) NG
Measure at the condenser fan relay (LO) A-06X.
DDisconnect the connector and measure at the junction box
side.
DIgnition switch: ON
(1) Voltage between terminal 2 and body earth.
OK :Battery voltage
(2) Voltage between terminal 4 and body earth.
OK :Battery voltage(1) NG
NG
Replace
OK
Check the condenser fan relay (LO) (Refer to P.55-23.)
NG
OK
Check the trouble
symptoms.Repair
Check the following connectors:A-06X, A-45.
OK
Check the harness betweenthe condenser fan relay (LO) and
the condenser fan motor, and repair if necessary.
Check the harness betweenthe condenser fan relay (LO) and
the battery, and repair if necessary.
Page 1413 of 1449

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-11
Inspection procedure 9
Condenser fan not working only for HI
Probable cause
If the condenser fan does not work only for HI, the condenser fan circuit system
or the condenser fan relay (HI) circuit system may be defective.DCondenser fan motor fault
DCondenser fan relay (HI) fault
DHarness or connector fault
DEngine-ECU fault
NG
Check the harness between the condenser fan relay (HI) and
the Ignition switch (IG2), and repair if necessary.
OK
Check the trouble
symptoms.
NG
Repair
NG
Replace
OK
Check the condenser fan motor. (Refer to P.55-40.)
Check the following connectors:A-07X, C-135, C-102,
C-209, C-210.
OK
NG
Check the harness betweenthe condenser fan relay
(HI) and the fusible link (2)
, and betweenthe condenser fan relay (HI) and the
battery, and repair if necessary.
OK
Check the trouble
symptoms.Repair
Check the following connectors:A-07
NG
NG
OK
Check the trouble
symptoms.RepairNG
Check the following connectors:
A-07X, A-43, C-122.
A-07X, C-136,C-122
Replace the Engine-ECU.
OK
RepairNG
Check the harness betweenthe condenser fan relay (HI) and
the Engine-ECU.
(2) NG
Measure at the condenser fan relay (HI) A-07X.
DDisconnect the connector and measure at the junction box
side.
DIgnition switch: ON
(1) Voltage between terminal 2 and body earth.
OK :Battery voltage
(2) Voltage between terminal 4 and body earth.
OK :Battery voltage(1) NG
NG
Replace
OK
Check the condenser fan relay (HI) . (Refer to P.55-23.)
NG
Check the harness betweenthe condenser fan relay (HI) and
the condenser fan motor, and repair if necessary.
OK
Check the trouble
symptoms.Repair
Check the following connectors:A-07X, A-45.
OK
Page 1414 of 1449

HEATER, AIR CONDITIONER AND VENTILATION-TroubleshootingHEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-12
CHECK AT THE ENGINE-ECU TERMINAL
Terminal no.Check itemCheck whenNormal state
21Fan controller outputRadiator fan: ON0 - 0.3 Vp
Radiator fan: OFF0.7 V or more
22A/C compressor outputA/C compressor relay: OFF0Vpp
A/C compressor relay: ONBattery voltage
or temporarily
6V or more→
1V or less
24A/C-ECU input (A/C2)At A/C low loadBattery voltage
32Condenser fan motor relay (HI)Fan: OFF(engine coolant temperature:90_C
or lower)Battery voltage
Fan: ON(engine coolant tempera-
ture:105_C or lower)1V or more
34Condenser fan motor relay (LOW)Fan: OFF(engine coolant temperature:90_C
or lower)Battery voltage
Fan: ON(engine coolant tempera-
ture:105_C or lower)1V or more
45A/C-ECU input (A/C1)A/C ON (When dual pressure switch is ON)Battery voltage
CHECK AT THE A/C-ECU TERMINAL
Termi-
nal no.Check itemCheck whenNormal state
1Rear defogger switchDefogger switch: ON0Vgg
Defogger switch: OFFBattery voltage
2Inside/outside air changeover
dt(tidi)
When damper moved to inside circulation position0Vg
damper motor (outside air)When damper moved to outside air induction
positionBattery voltage
3Inside/outside air changeover
dt(i idi)
When damper moved to inside circulation positionBattery voltageg
damper motor (inside air)When damper moved to outside air induction
position0V
4Engine-ECU output (A/C1)When A/C OFF0Vgp()
A/C switch: ON, blower: ON (room temperature)Battery voltage
5Engine-ECU output (A/C2)At A/C low loadBattery voltagegp()
At A/C high load0V
6Illumination power supplyLighting switches: ONBattery voltage
7---
8Blower switch (LO)Blower switch: LOBattery voltage
Page 1415 of 1449

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-13
Termi-
nal no.Normal state Check when Check item
9---
10Ignition switch (IG2) power supplyIgnition switch: ONBattery voltage
11Illumination earthAny time0V
12EarthAny time0V
13Air thermo sensorWhen temperature around sensor 25_C (1.5kΩ)2.2 V
14---
15---
16Air thermo sensor earthAny time0V
CHECK AT THE A/C-ECU TERMINAL
Termi-
nal no.Check itemCheck whenNormal state
1Engine-ECU output (A/C1)When A/C OFF0Vgp()
A/C switch: ON, blower: ON (room temperature)Battery voltage
2Engine-ECU output (A/C2)At A/C low loadBattery voltagegp()
At A/C high load0V
3EarthAny time0V
4Air thermo sensor earthAny time0V
5Illumination power supplyLighting switches: ONBattery voltage
6Air thermo sensorWhen temperature around sensor 25_C (1.5kΩ)2.2 V
7Ignition switch (IG2) power supplyIgnition switch: ONBattery voltage
8Blower switch (LO)Blower switch: LOBattery voltage
9Rear defogger switchDefogger switch: ON0Vgg
Defogger switch: OFFBattery voltage
10Inside/outside air changeover
dt(tidi)
When damper moved to inside circulation position0Vg
damper motor (outside air)When damper moved to outside air induction
positionBattery voltage
11Inside/outside air changeover
dt(i idi)
When damper moved to inside circulation positionBattery voltageg
damper motor (inside air)When damper moved to outside air induction
position0V
12Illumination earthAny time0V
Page 1427 of 1449
HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-25
HEATER CONTROL ASSEMBLY (A/C-ECU) AND A/C SWITCH
REMOVAL AND INSTALLATION
1
2
5
67 4
3
Removal steps
"BA1. Air mix door cable connection
"AA2. Blow vent switching damper cable con-
nection
3. Temperature adjustment knob4. Air volume adjustment knob
5. Blow vent switching knob
6. Center panel
7. Control panel assembly
INSTALLATION SERVICE POINTS
"AABLOW VENT SWITCHING DAMPER CABLE
CONNECTION
1. Set the heater control assembly’s blow vent switching
knob to the DEF position.
2. Set the heater unit’s blow vent switching damper lever
to the DEF position (turn the damper lever as the left
sketch.) and install the cable.
3. Set the I type postion of cable to the heater unit case
and secure with a clip.Mold locator
Blow vent
switching
damper lever
DEF position
Blow vent switching
damper lever
Mold locator
DEF position
Page 1428 of 1449
HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-26
"BAAIR MIX DOOR CABLE CONNECTION
1. Turn the heater control assembly’s temperatureadjust-
ment knob all the way to the HOT side.
2. Set the heater unit’s air mix door lever to the MAX HOT
position (turn the damper lever as the left sketch.) and
attach the cable.
3. Set the I type postion of cable to the heater unit case
and secure with a clip.
INSPECTION
Blower switch continuity check
Switch positionTerminal no.p
12456
0 (OFF)
1
2
3
4
MAX.HOT
posirion
MAX.HOT
posirion
Air mix door cable
connection
MAX.COOL posirion
Air mix door lever
MAX.COOL
posirion
Mold locator
Mold locator
Page 1429 of 1449
HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-27
DISASSEMBLY AND REASSEMBLY
1 2
5 67 8 3
4
Disassembly steps
1. Switch panel
2. Rear window defogger switch
3. Air conditioner switch
4. Inside/outside air changeover switch
AA"5. Blow vent changeover damper cableAA"6. Air mix damper cable
7. Blower switch assembly
8. Manual air conditioner control panel
(A/C-ECU)
ASSEMBLY SERVICE POINTS
AA"BLOW VENT CHANGEOVER DAMPER CABLE
AND AIR MIX DAMPER CABLE REMOVAL
Insert a flat-tipped screwdriver into the clip through the inside
of the control base and prise out the clip claw to disconnect
the cables.
Clip
claw
(–) flat-tipped
screwdriver