2007 MITSUBISHI LANCER EVOLUTION wheel bolt torque

BASIC BRAKE SYSTEM -On-vehicle Service35A-14
BRAKE DISC THICKNESS CHECK
Caution: Brembo disc brake
Take care not to contact the parts or tools to the caliper
because the paint of caliper will be scratched. And if
there is brake fluid on the caliper, wipe out quickly.
1. Using a micrometer, measure disc thickness at eight
positions, approximately 45°apart and 10 mm in from
the outer edge of the disc.
Brake disc thickness
Standard value: 24.0 mm , 20.0 mm
Limit: 22.4 mm , 18.4 mm
Brake disc thickness
Standard value:32.0 mm , 22.0 mm
Limit: 29.8 mm , 20.4 mm
Thickness variation (at least 8 positions)
The difference between any thickness measurements
should not be more than 0.015 mm.
2. If the disc is beyond the limits for thickness, remove it
and install a new one. If thickness variation exceeds the
specification, replace the brake disc or grind it with
on-the-car type brake lathe (“MAD, DL-8700PF” or
equivalent).
Caution
(1) After a new brake disc is installed, always grind
the brake disc with on-the-car type brake lathe.If
this step is not carried out, the brake disc run-out
exceeds the specified value, resulting in judder.
(2) When the on-the-car type lathe is used, first install
M12 flat washer on the stud bolt in the brake disc
side according to the figure, and then install the
adapter. If the adapter is installed with M12 flat
washer not seated, the brake disc rotor may be
deformed, resulting in inaccurate grinding.
(3) Grind the brake disc with all wheel nuts diagonally
and equally tightened to the specified torque 100
N·m. When all numbers of wheel nuts are not used,
or the tightening torque is excessive or not equal,
the brake disc rotor or drum may be deformed,
resulting in judder.
BRAKE DISC RUN-OUT CHECK AND
CORRECTION
Caution: Brembo disc brake
Take care not to contact the parts or tools to the caliper
because the paint of caliper will be scratched. And if
there is brake fluid on the caliper, wipe out quickly.
1. Remove the brake assembly, and then hold it with wire.
2. Temporarily install the disc with the hub nut.
M12 flat washer
M12 flat washer

BASIC BRAKE SYSTEM -On-vehicle Service35A-15
3. Place a dial gauge approximately 5 mm from the outer
circumference of the brake disc, and measure the run-out
of the disc.
Limit: 0.03 mm or less
4. If the brake disc run-out exceeds the limit, correct it as
follows:
(1) Chalk phase marks on the wheel stud and the brake
disc, which run-out is excessive.
(2) Remove the brake disc. Then place a dial gauge
as shown, and measure the wheel bearing axial play
by pushing and pulling the wheel hub.
Limit: 0.06 mm , 0.05 mm
(3) If the wheel bearing axial play exceeds the limit,
disassemble the hub and knuckle assembly to check
each part.
(4) If the wheel bearing axial play does not exceed the
limit, dephase the brake disc and secure it. Then
recheck the brake disc run-out.
5. If the run-out cannot be corrected by changing the phase
of the brake disc, replace the brake disc or grind it with
the on-the-car type brake lathe ( “MAD, DL-8700PF” or
equivalent).
Caution
(1) After a new brake disc is installed, always grind
the brake disc with on-the-car type brake lathe.
If this step is not carried out, the brake disc run-out
exceeds the specified value, resulting in judder.
(2) When the on-the-car type lathe is used, first install
M12 flat washer on the stud bolt in the brake disc
side according to the figure, and then install the
adapter. If the adapter is installed with M12 flat
washer not seated, the brake disc rotor may be
deformed, resulting in inaccurate grinding.
(3) Grind the brake disc with all wheel nuts diagonally
and equally tightened to the specified torque 100
N·m. When all numbers of wheel nuts are not used,
or the tightening torque is excessive or not equal,
the brake disc rotor or drum may be deformed,
resulting in judder.
M12 flat washer
M12 flat washer

STEERING -Service Specifications/Lubricants/Sealant/Special Tools37A-4
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Steering wheel free play mmwhen engine running-30 or less
with engine stopped0-10-
Steering angleInner wheel31_45’±1_30’-
Outer wheel 27_15’-
Ball joint turning torque N·m1.0 - 3.0-
Stationary steering effort NSteering effort32 or less-
Fluctuation allowance6.0 or less-
Oil pump relief pressure MPa8.4 - 9.0-
Pressure under no-load conditions MPa0.2 - 0.8-
Steering gear retention hydraulic pressure MPa8.4 - 9.0-
Oil pressure switch operating
pressureMPa
OFF→ON1.8 - 2.4-
pressure MPaON→OFF1.0 - 2.4-
Total pinion torque N·mTotal rotation torque0.8 - 1.8-
Torque variation0.49 or less-
Tie rod joint swing resistance N (Tie rod joint swing torque N·m)8 - 27 (1.5 - 4.9)-
Opening dimension of special tool (MB991561) mm2.9-
Band crimped width mm2.4 - 2.8-
LUBRICANTS
ItemsSpecified lubricantQuantity
Power steering fluidAutomatic transmission fluid DEXRONIIApprox. 1.0 L
Tie rod bellowsSilicone greaseAs required
Pinion and valve assemblyRepair kit greaseAs required
Rack assembly
SEALANT
ItemsSpecified sealantRemarks
Toe boad (steering shaft cover
mounting bolt hole)3M ATD Part No. 8513 or equivalentDrying sealant
Rack support cover end plug3M ATD Part No. 8661, 8663 or equivalentSemi-drying sealant
SPECIAL TOOLS
ToolNumberNameUse
MB990635,
MB991113 or
MB991406Steering linkage
pullerDisconnection of tie rod end