2007 KIA CARNIVAL ignition

2007 > 2.7L V6 GASOLINE >
REMOVAL
FRONT SIDE IMPACT SENSOR
a. Removal of the airbag must be performed according to the precautions/procedures described previously.
b. Before disconnecting the side impact sensor connector(s), disconnect the side airbag connector(s).
c. Do not turn the ignition switch ON and do not connect the battery cable while replacing the side impact
sensor.
1. Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the door scuff trim. (Refer to BD group)
3. Remove the center pillar trim. (Refer to BD group)
4. Disconnect the Side Impact Sensor connector.
5. Remove the SIS mounting bolt then remove the Side Impact Sensor.
REAR SIDE IMPACT SENSOR
1.Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the rear pillar trim. (Refer to BD group)
3. Disconnect the Side Impact Sensor connector.
4. Remove the SIS mounting bolt then remove the Side Impact Sensor.
INSTALLATION
FRONT SIDE IMPACT SENSOR

a.Ensure that the harness is installed and routed properly to prevent damage to the wiring.
b. Do not turn the ignition switch ON and do not connect the battery cable while replacing the side impact
sensor.
1. Install the new Side Impact Sensor with the bolt then connect the SRS harness connector to the Side Impact
Sensor.
Tightening torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
2.Install the center pillar trim. (Refer to BD group)
3. Install the door scuff trim. (Refer to BD group)
4. Reconnect the battery negative cable.
5. After installing the Side Impact Sensor, confirm proper system operation: Turn the ignition switch ON, the SRS
indicator light should be turned on for about six seconds and then go off.
REAR SIDE IMPACT SENSOR
1.Be sure that the battery negative cable is disconnected.
2. Install the new Side Impact Sensor with the bolt then connect the SRS harness connector to the Side Impact
Sensor.
Tightening torque
: 1.0 ~ 1.4 kgf.m (9.5 ~ 13.6 Nm, 7.0 ~ 10.0 lb.ft)
3.Install the rear pillar trim. (Refer to BD group)
4. Reconnect the battery negative cable.
5. After installing the Side Impact Sensor, confirm proper system operation: Turn the ignition switch ON, the SRS
indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
AIRBAG DISPOSAL
SPECIAL TOOL REQUIRED
Before scrapping any airbags or side airbags (including those in a whole vehicle to be scrapped), the airbags or side
airbags must be deployed. If the vehicle is still within the warranty period, before deploying the airbags or side airbags,
the Technical Manager must give approval and/or special instruction. Only after the airbags or side airbags have been
deployed (as the result of vehicle collision, for example), can they be scrapped.
If the airbags or side airbags appear intact (not deployed), treat them with extreme caution. Follow this procedure.
DEPLOYING AIRBAGS IN THE VEHICLE
If an SRS equipped vehicle is to be entirely scrapped, its airbags or side airbags should be deployed while still in the
vehicle. The airbags or side airbags should not be considered as salvageable parts and should never be installed in
another vehicle. 1. Turn the ignition switch OFF, and disconnect the battery negative cable and wait at least three minutes.
2. Confirm that each airbag or side airbag is securely mounted.
3. Confirm that the special tool is functioning properly by following the check procedure.
DRIVER'S AIRBAG :
1.Remove the driver's airbag and install the SST(0957A - 38500).
2. Install the driver's airbag on the steering wheel.
FRONT PASSENGER'S AIRBAG :
1.Remove the glove box, then disconnect the 2P connector between the front passenger's airbag and SRS main
harness.
2. Install the SST(0957A - 3F100).
SIDE AIRBAG :
1.Disconnect the 2P connector between the side airbag and side wire harness.
2. Install the SST (0957A- 3F100).
CURTAIN AIRBAG :
1.Disconnect the 2P connector between the curtain airbag and wire harness.
2. Install the SST(0957A - 38500).
SEAT BELT PRETENSIONER :
1.Disconnect the 2P connector from the seat belt pretensioner.
2. Install the SST(0957A - 38500).
3. Place the deployment tool at least thirty feet (10 meters) away from the airbag.
4. Connect a 12 volt battery to the tool.
5. Push the tool's deployment switch. The airbag should deploy (deployment is both highly audible and visible: a loud
noise and rapid inflation of the bag, followed by slow deflection)
6. Dispose of the complete airbag. No part of it can be reused. Place it in a sturdy plastic bag and seal it securely.

2.Remove ignition key from the vehicle.
3. Connect the clock spring harness connetor and horn harness connector to the clock spring.
4. Set the clock spring on neutral position and after turning the front wheels to the straight- ahead position, install the
clock spring.
5. Install the steering wheel column cover and the steering wheel. (Refer to ST group)
6. Connect the Driver Airbag (DAB) module connector and horn connector, then install the Driver Airbag (DAB)
module on the steering wheel.
7. Secure the Driver Airbag (DAB) with the new mounting bolts.
Tightening Torque (DAB Mounting Bolt)
: 0.8 ~ 1.1 kgf.m (7.9 ~ 10.8 Nm, 5.8 ~ 8.0 lb.ft)
8.Connect the battery negative cable.
9. After installing the airbag, confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.
b. Make sure horn button works.
INSPECTION
Driver Airbag (DAB)
If any improper parts are found during the following inspection, replace the airbag module with a new one.
Never attempt to measure the circuit resistance of the airbag module (squib) even if you are using the specified
tester. If the circuit resistance is measured with a tester, accidental airbag deployment will result in serious
personal injury.
1. Check pad cover for dents, cracks or deformities.
2. Check the airbag module for denting, cracking or deformation.
3. Check hooks and connectors for damage, terminals for deformities, and harness for binds.

INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Place a Passenger Airbag (PAB) on the crash pad and tighten the Passenger Airbag (PAB) mounting nuts.
Tightening Torque
: 0.7 ~ 0.8 kgf.m (7.0 ~ 8.0 N.m, 5.2 ~ 5.9 lb.ft)
4. Install the heater duct to the crash pad.
5. Install the crash pad. (Refer to BD group)
6. Tighten the PAB mounting bolts.
Tightening Torque
: 1.2 ~ 1.3 kgf.m (12.0 ~ 13.0 N.m, 8.9 ~ 9.6 lb.ft)
7. Connect the Passenger Airbag (PAB) harness connector to the SRS main harness connector.
8. Reinstall the bolve box. (Refer to BD group)
9. Reconnect the battery negative cable.
10. After installing the Passenger Airbag (PAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
removal
1.Disconnect the battery negative cable and wait for at least 3 minutes before beginning work.
2. Remove the following parts. (Refer to BD group)
a. Interior trim
b. Headlining
3. Disconnect the Curtain Airbag harness connector (front & rear).
4.After loosening the mounting bolts (13EA), remove the curtain airbag.
INSTALLATION
a.Be sure to install the harness wires not to be pinched or interfered with other parts.
1. Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Install a Curtain Airbag (CAB) on the mounting bracket.
4. Tighten the CAB mounting bolts (13EA).
Tightening Torque (CAB Mounting Bolt)
: 1.9 ~ 2.7 kgf.m(18.6 ~ 26.5 Nm, 13.7 ~ 19.5 lb.ft)
a.Never twist the airbag module when installing it. If the module is twisted, airbag module may operate
abnormally.
5. Connect the CAB connector (front & rear).
6. Reconnect the battery negative cable.
7. After installing the Curtain Airbag (CAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable and wait at least 3 minutes before beginning work.
2. Remove the front seat assambly.(Refer to BD group)
3. Remove the seatback cover.(Refer to BD group)
When the side airbag depoyed after a collision, replace the seatback as an assembly.
4. Loosen the SAB mounting nuts and remove the SAB module.
INSTALLATION
Ensure that the harness is installed and routed properly to prevent damage to the wiring.
a.Do not open the lid of the side airbag cover.
b. Use a new mounting nuts when you replace a side airbag.
c. Make sure that the seatback cover is installed properly. Improper installation may prevent the proper
deployment.
1. Disconnect the battery negative cable and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Place a Side Airbag (SAB) on the seatback frame and tighten the side airbag mounting nuts.
Tightening torque
: 1.9 ~ 2.7 kgf.m (18.6 ~ 26.5 Nm, 13.7 ~ 19.5 lb.ft)

4.Install the new seatback cover.(Refer to BD group)
5. Install the seat assembly, then connect the Side Airbag (SAB) harness connector.
6. Recline and slide the front seat forward fully, make sure the harness wires are not pinched or interfering with other
parts.
7. Reconnect the battery negative cable.
8. After installing the Side Airbag (SAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.