2007 ISUZU KB P190 Harness

Engine Management – V6 – Diagnostics Page 6C1-2–199

2 1 Allow the engine to reach operating temperature.
2 Operate the vehicle within the parameters specified in Conditions for Running the DTC.
3 Observe the diagnostic trouble code (DTC) information, using Tech 2.
Did DTC P2195 or DTC P2197 fail this ignition? —
Go to Step 4 Go to Step 3
3 1 Observe the Freeze Frame and/or the Failure
records data for this DTC.
2 Turn the ignition OFF for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame and / or the Failure
records data.
Does the DTC fail this ignition cycle? —
Go to Step 4 Refer to Additional
Information in this DTC.
4 Is DTC P0041, P0137, P0138, P0140, P0157, P0158,
or P0160 also set? —
Go to the
appropriate DTC Table in this Section Go to Step 5
5 1 Operate the engine above 1,200 RPM for
30 seconds.
2 Observe the appropriate rear HO2S voltage, using Tech 2.
Is the voltage more than the specified value? 60 mV
Go to Step 8 Go to Step 6
6 1 Ignition OFF.
2 Disconnect the appropriate rear heated oxygen sensor (HO2S).
3 Ignition ON, engine OFF.
4 Observe the appropriate rear HO2S voltage parameter with Tech 2.
Is the voltage within the specified range? 350 – 550 mV
Go to Step 12 Go to Step 7
7 1 Test the appropriate rear HO2S signal circuit for
a short to ground. Refer to 8A Electrical - Body
and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 14
8 1 Shake the related HO2S harnesses for the front
sensor between the HO2S harness connector
and the engine control module (ECM) while
monitoring the appropriate HO2S lambda
parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 9
9 1 Shake the related HO2S harnesses for the rear
sensor between the HO2S harness connector
and the ECM while monitoring the appropriate
HO2S voltage parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 10

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ISUZU KB P190 2007

Engine Management – V6 – Diagnostics Page 6C1-2–200

10 1 Ignition OFF.
2 Disconnect the front and rear heated oxygen sensors.
3 Inspect the front and rear heated oxygen sensors for the following conditions:
− For damaged wiring between the HO2S
and the ECM – An intermittent circuit
condition may cause this DTC to set.
− For terminal corrosion or water intrusion in
the HO2S harness connectors.
− For the correct terminal tension.
− The HO2S is securely installed and not
damaged.
− For any exhaust leaks – Refer to 6F
Exhaust System – V6.
8 Repair as necessary. Refer to 8A Electrical - Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 11
11 1 Disconnect the ECM.
2 Test the appropriate front heated oxygen sensor circuits for being shorted together between the
HO2S connector and the ECM. Refer to 8A
Electrical - Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 13
12 1 Test for shorted terminals and for poor
connections at the HO2S. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 17
13 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 16
14 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 18
15 1 Repair the circuit as necessary. Refer to 8A
Electrical - Body and Chassis.
Did you complete the repair? —
Go to Step 19 —
16 1 Replace the HO2S 1. Refer to the Oxygen
Sensor 1 procedure, in 6C1- Engine
Management – V6 Service Operations.
Did you complete the replacement? —
Go to Step 19 —
17 1 Replace the HO2S 2. Refer to the Oxygen
Sensor 2 procedure, in 6C1- Engine
Management – V6 Service Operations.
Did you complete the replacement? —
Go to Step 19 —

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ISUZU KB P190 2007

Engine Management – V6 – Diagnostics Page 6C1-2–203

DTC P2196 or P2198 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Allow the engine to reach operating temperature.
2 Operate the vehicle within the parameters specified in Conditions for Running the DTC.
3 Observe the diagnostic trouble code (DTC) information, using Tech 2.
Did DTC P2196 or DTC P2198 fail this ignition? —
Go to Step 4 Go to Step 3
3 1 Observe the Freeze Frame and / or the Failure
records data for this DTC.
2 Turn the ignition OFF for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame and / or the Failure
records data.
Does the DTC fail this ignition cycle? —
Go to Step 4 Refer to Additional
Information in this DTC.
4 Is DTC P0041, P0137, P0138, P0140, P0157, P0158,
or P0160 also set? —
Go to the
appropriate DTC Table in this Section Go to Step 5
5 1 Operate the engine above 1,200 RPM for
30 seconds.
2 Observe the appropriate rear HO2S voltage, using Tech 2.
Is the voltage less than the specified value? 1,050 mV
Go to Step 8 Go to Step 6
6 1 Ignition OFF.
2 Disconnect the appropriate rear heated oxygen sensor (HO2S).
3 Ignition ON, engine OFF.
4 Observe the appropriate rear HO2S voltage parameter with Tech 2.
Is the voltage within the specified range? 350 – 550 mV
Go to Step 12 Go to Step 7
7 1 Test the appropriate rear HO2S signal circuit for
a short to voltage. Refer to 8A Electrical - Body
and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 14
8 1 Shake the related HO2S harnesses for the front
sensor between the HO2S harness connector
and the engine control module (ECM) while
monitoring the appropriate HO2S lambda
parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 9

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ISUZU KB P190 2007

Engine Management – V6 – Diagnostics Page 6C1-2–204

9 1 Shake the related HO2S harnesses for the rear
sensor between the HO2S harness connector
and the ECM while monitoring the appropriate
HO2S voltage parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 10
10 1 Ignition OFF.
2 Disconnect the front and rear heated oxygen sensors.
3 Inspect the front and rear heated oxygen sensors for the following conditions:
− For damaged wiring between the HO2S
and the ECM – An intermittent circuit
condition may cause this DTC to set.
− For terminal corrosion or water intrusion in
the HO2S harness connectors.
− For the correct terminal tension.
− The HO2S is securely installed and not
damaged.
− For any exhaust leaks – Refer to 6F
Exhaust System – V6.
8 Repair as necessary. Refer to 8A Electrical - Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 11
11 1 Disconnect the ECM.
2 Test the appropriate front heated oxygen sensor circuits for being shorted together between the
HO2S connector and the ECM. Refer to 8A
Electrical - Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 13
12 1 Test for shorted terminals and for poor
connections at the HO2S. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 17
13 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 16
14 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 18
15 1 Repair the circuit as necessary. Refer to 8A
Electrical - Body and Chassis.
Did you complete the repair? —
Go to Step 19 —
16 1 Replace the HO2S 1. Refer to the Oxygen
Sensor 1 procedure, in 6C1- Engine
Management – V6 Service Operations.
Did you complete the replacement? —
Go to Step 19 —

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Engine Management – V6 – Diagnostics Page 6C1-2–213

Conditions for Clearing the DTC
The HO2S pumping current control circuit DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section for action taken when Type ‘B’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the HO2S system operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Inspect the HO2S wiring harness for contact with the exhaust system.
• The HO2S must be tightened correctly. A loose HO2S will trigger these DTCs.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical-
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section for the system wiring
diagram and connector charts.
• The following table illustrates the typical voltages for the HO2S circuits:
HO2S Voltages
Conditions: • Ignition ON, Engine OFF
• HO2S Disconnected
HO2S Circuit Voltage
Heater Control 4.6 – 5.0 V
Heater Supply Voltage B+
Reference Voltage 2.6 – 3.1 V
Low Reference 2.2 – 2.7 V
Pump Current Less than 0.5 A
Input Pump Current Less than 0.5 A
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 W hen performing this test, the HO2S should react immediately.
4 Connecting a jumper wire between the HO2S reference signal circuit and the low reference circuit causes the ECM to apply signal voltage to the pumping current and input pumping current.
DTC P2237, P2238, P2239, P2240 or P2242 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic System Check
2 1 Switch off the ignition for 30 seconds.
2 Start the engine.
3 Allow the engine to reach the normal operating temperature.
4 Increase the engine speed to 2,000 rpm for 10 seconds.
5 Using Tech 2, select the DTC display function.
Does DTC P2237, P2238, P2239, P2240, P2241,
P2242, fail this ignition cycle? —
Go to Step 3 Refer to Additional
Information in this DTC

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ISUZU KB P190 2007

Engine Management – V6 – Diagnostics Page 6C1-2–216

• The ignition voltage is between 10.7 – 18.0 volts.
• The fuel system is in fuel shut-off mode.
• The calculated exhaust temperature is less than 750°C.
• The heated oxygen sensors are at operating temperature.
• DTC P2626 and P2629 runs continuously once the above conditions are met.
Conditions for Setting the DTC
• The ECM internal HO2S voltage is more than 4.81 volts.
• The condition exists for more than 4 seconds or 600 seconds if the fuel level is less than 12 percent.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
• The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic
fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the
second consecutive ignition cycle, the control module records the operating conditions at the time of the failure.
The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
Conditions for Clearing the DTC
• The ECM turns OFF the malfunction indicator lamp (MIL) after four consecutive ignition cycles that the diagnostic
runs and does not fail.
• A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
• A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission
related diagnostic.
• Use Tech 2 to clear the MIL and the DTC.
Additional Information
• Use the J 35616 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a
component harness connector.
• The lower connector of the ECM is connector A43-X1 and the upper connector of the ECM is connector A43-X2.
Refer to 3 W iring Diagrams and Connector Charts.
• The front wide band sensors do not toggle or switch like a switching HO2S. The front HO2S signals will be
relatively stable for an idling engine.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical-
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section for the system wiring
diagram and connector charts.
• The following table illustrates the typical voltages for the HO2S circuits:
HO2S Voltages
Conditions: • Ignition ON, Engine OFF
• HO2S Disconnected
HO2S Circuit Voltage
Heater Control 4.6 – 5.0 V
Heater Supply Voltage B+
Reference Voltage 2.6 – 3.1 V

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ISUZU KB P190 2007

Engine Management – V6 – Service Operations Page 6C1-3–2

Reinstall ................................................................................................................................................................ 20
ECM Reset ...................................................................................................................... ...................................... 20
2.8 Engine Control Module Bracket Assembly......................................................................................... ............... 21
Remove ................................................................................................................................................................. 21
Reinstall ................................................................................................................................................................ 21
2.9 Engine Oil Level and Temperature Sensor ........................................................................................ ................ 22
Remove ................................................................................................................................................................. 22
Test ....................................................................................................................................................................... 23
Engine Oil Level Sensor Check .................................................................................................. ...................... 23
Reinstall ................................................................................................................................................................ 23
2.10 Engine Oil Pressure Sensor..................................................................................................... ........................... 23
Remove ................................................................................................................................................................. 23
Reinstall ................................................................................................................................................................ 24
2.11 Evaporative Emission (EVAP) Canister Purge Valve Quick Connect Fittings ................................................ 24
Disconnect..................................................................................................................... ....................................... 24
Locking Lever Type ............................................................................................................. ............................. 25
Latch Type ....................................................................................................................................................... 25
Connect ............................................................................................................................................................ 25
2.12 Evaporative Emission Canister Purge Valve ...................................................................................... ............... 26
Remove ................................................................................................................................................................. 26
Test ....................................................................................................................................................................... 27
Resistance Check ............................................................................................................... ............................. 27
Functional Test................................................................................................................................................. 27
Reinstall ................................................................................................................................................................ 28
2.13 Fuel Rail Assembly ............................................................................................................. ................................. 28
Remove ................................................................................................................................................................. 28
Disassemble ......................................................................................................................................................... 30
Fuel Injector ..................................................................................................................................................... 30
Fuel Injector Wiring Harness Assembly.......................................................................................... .................. 32
Reinstall ................................................................................................................................................................ 33
2.14 Heated Oxygen Sensor........................................................................................................... ............................. 33
Service Precautions............................................................................................................................................. 33
Six Wire Sensor................................................................................................................................................ 34
Four Wire Sensor ............................................................................................................... .............................. 35
Test ....................................................................................................................................................................... 37
Heater Resistance Check – Six Wire HO2S........................................................................................ ............. 37
Heater Resistance Check – Four Wire HO2S ....................................................................................... ........... 37
2.15 Ignition Coil .......................................................................................................................................................... 38
Ignition Coils ................................................................................................................. ....................................... 38
Remove ............................................................................................................................................................ 38
Disassemble..................................................................................................................................................... 39
Reassemble ..................................................................................................................................................... 39
Test .................................................................................................................................................................. 39
Reinstall ........................................................................................................................................................... 40
2.16 Intake Air Duct Assembly....................................................................................................... ............................. 40
Remove ................................................................................................................................................................. 40
Reinstall ................................................................................................................................................................ 40
2.17 Intake Air Temperature Sensor .................................................................................................. ......................... 41
Test ....................................................................................................................................................................... 41
Resistance Check ............................................................................................................... ............................. 41
2.18 Knock Sensor, Bank 2 (LHS)..................................................................................................... .......................... 42
Remove ................................................................................................................................................................. 42
Reinstall ................................................................................................................................................................ 43
2.19 Knock Sensor, Bank 1 (RHS) ..................................................................................................... ......................... 43
Remove ................................................................................................................................................................. 43
Reinstall ................................................................................................................................................................ 44
2.20 Mass Air Flow Sensor........................................................................................................... ............................... 45
Handling Precautions .......................................................................................................................................... 45
Remove ................................................................................................................................................................. 45
Reinstall ................................................................................................................................................................ 46

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Engine Management – V6 – Service Operations Page 6C1-3–9

2 General Service Operations
2.1 Accelerator Pedal Position Sensor
Remove
1 Turn the ignition switch off.
2 Disconnect the wiring harness connector (1) from the accelerator pedal position (APP) sensor (2) by
depressing the latch in the direction of the arrow.
NOTE
If difficulty is experienced in disconnecting the
harness connector from the APP sensor, remove
the sensor and mounting bracket assembly and
then disconnect the harness connector.
3 Remove the nut (3), two places, attaching the APP sensor and bracket assembly to the dash panel.
Figure 6C1-3 – 2

Reinstall
Reinstallation of the accelerator pedal position (APP) sensor is the reverse of the removal procedure, noting the
following:
1 Reinstall the bolts attaching the APP sensor to the support bracket and tighten to the correct torque specification.
Accelerator pedal position sensor attaching bolt
torque specification ...................................8.5 – 11.5 Nm
2 Road test the vehicle and check for correct operation.
2.2 Air Cleaner Assembly
Air Cleaner Upper Housing
Remove
1 Turn the ignition switch off.
2 Remove the mass air flow (MAF) sensor, refer to 2.20 Mass Air Flow Sensor.

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ISUZU KB P190 2007