Engine Control System (4JH1) 6E-171
DTC P0561 (Symptom Code A) (Flash Code 18)
Circuit Description
The engine control module (ECM) main relay is
energized when the ECM receives an ignition voltage
switch ON signal. W hen the ignition switch is OFF, the
ECM main relay is de-energized after a certain length o
f
time passed. If the ECM detects the ignition voltage
switch signal is changed to OFF during the ECM is
energized, this DTC will set.
Condition for Setting the DTC
• The ECM detects that the ignition voltage circuit is
changed ON to OFF during initialization.
Action Taken When the DTC Sets
• The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
• The ECM turns OFF the ECM if the ignition voltage
circuit is OFF even 1 second passes from the
judgement.
• The ECM limits fuel injection quantity if the ignition
voltage circuit is returned ON within 1 second from
the judgement.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Faulty or sticking ECM main relay may set this
DTC.
Notice:
• Quick repetition ON and OFF of ignition switch
may set this DTC.
Test Description
The numbers below refer to the step number on the
diagnostic table.
2. If DTC P1625 (Symptom Code A) is present, scan
tool can communicate with the ECM when the ignition
switch is OFF.
DTC P0561 (Symptom Code A) (Flash Code 18)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Is DTC P1625 (Symptom Code B) set?
Go to Applicable DTC Go to Step 3
3 1. Turn OFF the ignition. 2. Disconnect the battery voltage feed harness connector (C-108) from the junction block
(behind the cabin fuse block).
3. Inspect for an intermittent, for a poor connection and corrosion at the harness connector of the
battery voltage feed (pin 2 of C-108 connector).
4. Disconnect the ignition switch harness connectors (B-62 and B-63) from the junction
block (behind the cabin fuse block).
5. Inspect for an intermittent, for poor connections and corrosion at the harness connector of the
ignition switch (pin 3 of B-62 connector and pin 3
of B-63 connector).
6. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Step 4
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Engine Control System (4JH1) 6E-173
DTC P0561 (Symptom Code B) (Flash Code 18)
Circuit Description
The engine control module (ECM) main relay is
energized when the ECM receives an ignition voltage
switch ON signal. W hen the ignition switch is OFF, the
ECM main relay is de-energized after a certain length o
f
time passed. If the ECM detects the ignition voltage
switch signal is changed to OFF during the ECM is
energized, this DTC will set.
Condition for Setting the DTC
• The ECM detects internal ignition voltage feed
circuit is failed after initialization.
Action Taken When the DTC Sets
• The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
•
The ECM turns OFF the ECM.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
DTC P0561 (Symptom Code B) (Flash Code 18)
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition?
Go to Step 3 Go to Step 4
3 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement?
Go to Step 4
4 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with the scan tool.
Did the DTC fail this ignition?
Go to Step 3 Go to Step 5
5 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
6E-204 Engine Control System (4JH1)
DTC P1173 (Symptom Code 3) (Flash Code 22)
Circuit Description
The engine coolant temperature (ECT) sensor is
installed to the thermostat housing. The ECT sensor is
a variable resistor. The ECT sensor has a signal circuit
and a low reference circuit. The ECT sensor measures
the temperature of the engine coolant. The engine
control module (ECM) supplies 5 volts to the ECT signal
circuit and a ground for the ECT low reference circuit.
W hen the ECT sensor is cold, the sensor resistance is
high. W hen the engine coolant temperature increases,
the sensor resistance decreases. W ith high senso
r
resistance, the ECM detects a high voltage on the ECT
signal circuit. W ith lower sensor resistance, the ECM
detects a lower voltage on the ECT signal circuit. If the
ECM detects an excessive high coolant temperature,
this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects an excessive high coolant
temperature for longer than 30 seconds.
Action Taken When the DTC Sets • The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
•
After starting the engine, the ECT should rise
steadily to about 80°C – 85°C (176°F – 185°F)
then stabilize when the thermostat opens.
• Use the Temperature vs. Resistance table to test
the ECT sensor at various temperature levels to
evaluate the possibility of a skewed sensor.
A
skewed sensor could result in poor driveabilit
y
concerns.
Notice: • This DTC is caused by an engine overheat
condition (i.e. low engine coolant level). Since this
DTC does not illuminate any lamps, clear the DTC
and ensure there are no signs of engine damage.
Excessive engine overheat may damage internal
engine components.
DTC P1173 (Symptom Code 3) (Flash Code 22)
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine and wait until engine is fully warms upped.
4. Observe the Engine Coolant Temperature (ECT) parameter with the scan tool.
Is the ECT parameter more than the specified
value? 100°C (212°F)
Go to Step 4 Go to Step 3
3 Ask the driver if overheat is caused by low engine coolant level, etc.
If engine overheat has experienced, the engine must
be inspected and repaired as necessary.
Did you complete the action?
Go to Step 6
4 1. Test the ECT sensor at various temperature
levels to evaluate the possibility if a skewed
sensor.
2. Replace the ECT sensor as necessary.
Did you find and correct the condition?
Go to Step 6 Go to Step 5
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
6E-206 Engine Control System (4JH1)
DTC P1173 (Symptom Code 7, A) (Flash Code 22)
Circuit Description
The fuel temperature (FT) sensor is internal to the fuel
injection pump control unit (PCU). It detects fuel
temperature in the fuel injection pump. If the PCU
detects an excessively high or low fuel temperature, this
DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects an excessive high FT for longe
r
than 30 seconds. (Symptom Code 7)
• The ECM detects an excessive low FT for longe
r
than 30 seconds. (Symptom Code A)
Action Taken When the DTC Sets • The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
• The PCU limits fuel injection quantity. (Symptom
Code 7)
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• FT sensor is internal to the PCU and it is part o
f
the fuel injection pump assembly.
DTC P1173 (Symptom Code 7, A) (Flash Code 22)
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition?
Go to Step 3 Go to Step 4
3 Important: The fuel injection pump must be timed to
the engine.
Replace the fuel injection pump. Refer to Fuel
Injection Pump Replacement in engine mechanical
section. (Fuel temperature [FT] sensor is internal to
the fuel injection pump control unit [PCU] and it is
part of the fuel injection pump assembly.)
Did you complete the replacement?
Go to Step 4
4 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with the scan tool.
Did the DTC fail this ignition?
Go to Step 3 Go to Step 5
5 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed? Go to Diagnostic
Trouble Code (DTC) List System OK
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
6E-222 Engine Control System (4JH1)
DTC P1625 (Symptom Code A) (Flash Code 76)
Circuit Description
The engine control module (ECM) main relay is
energized when the ECM receives an ignition voltage
switch ON signal. W hen the ignition switch is OFF, the
ECM main relay is de-energized after a certain length o
f
time passed. If the ECM detects the ECM main relay is
turned OFF before ECM commanded OFF, this DTC
will set.
Condition for Setting the DTC
• The ECM detects that the ECM main relay is
turned OFF before commanded turned OFF.
Action Taken When the DTC Sets • The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Faulty ECM main relay may set this DTC.
DTC P1625 (Symptom Code A) (Flash Code 76)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
5. Turn OFF the ignition.
6. Turn ON the ignition, with the engine OFF.
Does the DTC fail this ignition?
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Disconnect the ECM main relay.
3. Inspect for an intermittent, for poor connections and corrosion at the harness connector of the
ECM main relay (pins 1, 2, 4 and 5 of X-12
connector).
4. Disconnect the engine control module (ECM) harness connector.
5. Inspect for an intermittent, for poor connections and corrosion on ECM main relay control and
battery voltage feed circuit at the harness
connector of the ECM (pins 3 and 58 of C-56
connector).
6. Test for high resistance on each ECM main relay circuit.
7. Repair the connection(s) or circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 5 Go to Step 4
4 Replace the ECM main relay. Did you complete the replacement?
Go to Step 5
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
6E-224 Engine Control System (4JH1)
DTC P1625 (Symptom Code B) (Flash Code 76)
Circuit Description
The engine control module (ECM) main relay is
energized when the ECM receives an ignition voltage
switch ON signal. W hen the ignition switch is OFF, the
ECM main relay is de-energized after a certain length o
f
time passed. If the ECM detects the ECM main relay
has been ON since the ignition switch was turned OFF,
this DTC will set.
Condition for Running the DTC
• The ignition switch is OFF.
Condition for Setting the DTC • The ECM detects that the ECM main relay is
turned ON for longer than 2 seconds.
Action Taken When the DTC Sets • The ECM does not illuminate the malfunction
indicator lamp (MIL) when the diagnostic runs and
fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Faulty or sticking ECM main relay may set this
DTC.
Test Description
The numbers below refer to the step number on the
diagnostic table.
2. If this DTC is present, scan tool can communicate
with the ECM when the ignition switch is OFF.
DTC P1625 (Symptom Code B) (Flash Code 76)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail with the ignition switch OFF?
Go to Step 3 Go to Diagnostic
Aids
3 1. Disconnect the ECM main relay. 2. Monitor the DTC Information with the scan tool.
Does the DTC fail with the ignition switch OFF?
Go to Step 6 Go to Step 4
4 1. Turn OFF the ignition. 2. Disconnect the ECM main relay.
3. Connect a test lamp between the control circuit of the ECM main relay harness (pin 4 of X-12
connector) and battery voltage.
4. Keep the ignition switch OFF.
Does the test lamp illuminate?
Go to Step 5 Go to Step 7
5 1. Test the control circuit of the ECM main relay between the engine control module (ECM) (pin
58 of C-56 connector) and the ECM main relay
(pin 4 of X-12 connector) for a short to ground.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 9 Go to Step 8
6 Repair the short to battery on the voltage feed supply circuit to the ECM between the ECM (pin 3 of
C-56 connector) and the ECM main relay (pin 1 of X-
12 connector).
Did you complete the repair?
Go to Step 9
7 Replace the ECM main relay.
Did you complete the replacement?
Go to Step 9
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
6E-234 Engine Control System (4JH1)
DTC P1690 (Symptom Code 4) (Flash Code 77)
Circuit Description
The malfunction indicator lamp (MIL) is located on the
instrument panel cluster (IPC). The battery voltage is
supplied to the MIL. The engine control module (ECM)
turns the MIL ON by grounding the MIL control circuit.
After a fixed time passes, the ECM turns OFF the MIL
with the ignition ON and the engine OFF. The MIL has
the following functions:
• The MIL informs the driver that a malfunction has
occurred and the vehicle should be taken in fo
r
service as soon as possible.
• The MIL illuminates during a bulb test and a
system test.
•
A DTC will be stored if a MIL is requested by the
ECM.
If the ECM detects an open circuit or short circuit on the
MIL control circuit, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC
• The ECM detects a low voltage condition on the
MIL control circuit for longer than 3 seconds when
the MIL is commanded OFF.
Action Taken When the DTC Sets • The ECM does not illuminates the MIL when the
diagnostic runs and fails.
Condition for Clearing the DTC • A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
DTC P1690 (Symptom Code 4) (Flash Code 77)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn ON the ignition, with the engine OFF.
3. Perform the Malfunction Indicator Lamp (MIL) test with the scan tool.
4. Command the MIL ON with the scan tool.
Does the MIL turn ON when commanded ON with
the scan tool?
Go to Step 3 Go to Step 4
3 Command the MIL OFF with the scan tool. Does the MIL OFF?
Go to Step 17 Go to Step 10
4 1. Turn OFF the ignition.
2. Inspect the Meter (15A) fuse (C-14) in the cabin fuse block.
Is the Meter (15A) fuse (C-14) open?
Go to Step 5 Go to Step 6
5 Replace the Meter (15A) fuse (C-14). If the fuse continues to open, repair the short to ground on one
of the circuits that fed by the Meter (15A) fuse (C-14)
or replace the shorted attached component fed by
the Meter (15A) fuse (C-14).
Did you complete the repair?
Go to Step 19
6 1. Turn OFF the ignition.
2. Disconnect the engine control module (ECM) harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Connect a 3-amp fused jumper wire between the MIL control circuit of the ECM harness connector
(pin 42 of C-56 connector) and a known good
ground.
Does the MIL illuminate?
Go to Step 11 Go to Step 7
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Engine Control System (4JH1) 6E-237
DTC P1690 (Symptom Code 8) (Flash Code 77)
Circuit Description
The malfunction indicator lamp (MIL) is located on the
instrument panel cluster (IPC). The battery voltage is
supplied to the MIL. The engine control module (ECM)
turns the MIL ON by grounding the MIL control circuit.
After a fixed time passes, the ECM turns OFF the MIL
with the ignition ON and the engine OFF. The MIL has
the following functions:
• The MIL informs the driver that a malfunction has
occurred and the vehicle should be taken in fo
r
service as soon as possible.
• The MIL illuminates during a bulb test and a
system test.
•
A DTC will be stored if a MIL is requested by the
ECM.
If the ECM detects a short to battery or ignition voltage
on the MIL control circuit, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC
• The ECM detects a high voltage condition on the
MIL control circuit for longer than 1 second when
the MIL is commanded ON.
Action Taken When the DTC Sets
• The ECM does not illuminates the MIL when the
diagnostic runs and fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Test Description
The number below refers to the step number on the
diagnostic table.
3. If the control circuit of the MIL between the ECM and
the IPC is normal, the control circuit voltage low DTC
P1690 (Symptom Code 4) will set.
4. If the control circuit of the MIL between the ECM and
the IPC is normal, the control circuit voltage low DTC
P1690 (Symptom Code 4) will set.
DTC P1690 (Symptom Code 8) (Flash Code 77)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn ON the ignition, with the engine OFF.
3. Perform the Malfunction Indicator Lamp (MIL) test with the scan tool.
4. Command the MIL ON with the scan tool.
Does the MIL turn ON when commanded ON with
the scan tool?
Go to Diagnostic Aids Go to Step 3
3 1. Turn OFF the ignition. 2. Remove the instrument panel cluster (IPC) in order to disconnect the IPC harness B-23
connector.
3. Disconnect the IPC harness B-23 connector.
4. Turn ON the ignition, with the engine OFF.
5. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does DTC P1690 (Symptom Code 4) set, but not
DTC P1690 (Symptom Code 8)?
Go to Step 5 Go to Step 4
4 1. Test the control circuit of the MIL between the engine control module (ECM) (pin 42 of C-56
connector) and the IPC (pin 17 of B-23
connector) for a short to battery or ignition
voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 7 Go to Step 6
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007