2007 ISUZU KB P190 stop start

6D3-8 STARTING AND CHARGING SYSTEM
General On-Vehicle Inspection
The operating condition of charging system is indicated by the
charge warning lamp. The warning lamp comes on when the
starter switch is turned to "ON" position. The charging system
operates normally if the lamp goes off when the engine starts.
If the warning lamp shows abnormality or if undercharged or
overcharged battery condition is suspected, perform diagnosis
by checking the charging system as follows:
1. Check visually the belt and wiring connector.
2. W ith the engine stopped, turn the stator switch to "ON" position and observe the warning lamp.
If lamp does not come on:
Disconnect wiring connector from generator, and ground the terminal "L" on connector side.
If lamp comes on:
Repair or replace the generator.




Generator
Removal
1. Disconnect battery ground cable.
2. Move drive belt tensioner to loose side using wrench then remove drive belt.
3. Disconnect terminal "B" wiring connector and connector.
4. Remove generator assembly.

Generator Power and Circuit Diagram


Inspection
Legend
1 Load resistor, set parallel to battery
2 Battery
3 Voltmeter
4 Ammeter
5 Ignition Lock
6 Charge Telltale
7 Generator

1. Disconnect battery.
2. Close off connecting cable from alternator terminal "B+".
3. Set ammeter (measuring range 100A) in disconnected line.
4. Connect controllable load resistor to battery terminal.
5. Set resistor in front of connection to "O"; connect first to battery, then to resistor.
6. Connect tachometer.
7. Connect oscilloscope according to manufacturer's instructions.
8. Connect battery.
9. Start engine and read off resulting current at various engine speeds.


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ISUZU KB P190 2007

STARTING AND CHARGING SYSTEM 6D3-13
5. During current output tests please make sure that the
ammeter is securely connceted into the charge circuit.
6. Some battery powered timing lights can produce high transient voltages when connected or disconnected. Onl
y
disconnect or connect timing lights when the engine is
switched off.
7. Make sure the warning lamp circuit is functioning normall
y
before commencing tests.
8. Battery isolation switches must only be operated when the engine is stopped.
9. To protect the charging system when using 240 volt chargers it is recommeneded that the battery is
disconnected whilst charging.
10. Due to the very low resistance value of the stator winding it may not be possible to obtain accurate readings without
special equipment.
11. 12 volts must never be connected to the "L" terminal of the regulator as this will damage the lamp driver circuit.
12. No loads apart from the warning lamp can be connected to the "L" termainal. The "W " terminal is provided for this
purpose.

Disassembly
1. Mark the relative positions of the end housings in relation to the stator assembly to aid reassembly. Use a permanent
marking pen do not use centre punched as this can cause
misalignmnet of the housings.
2. Remove the EP regulator from the slipring end housing b
y
removing the two screws. Tilt the regulator slightly from the
plug connection until the regulator clears the housing, then
lift clear.
3. Remove the four through bolts.
4. Carefully remove the stator assembly along with the slipring end housing taking care not to put strain on the stator wires.
5. To disconnect the stator from the rectifier assembly, grasp the stator wires close to the wire loop with a pair of long
nosed pliers, heat the joint with a soldering iron, when the
point becomes plastic apply a slight twisting motion to the
wires, then pull upwards to release the wires. Remove the
stator.
This procedure opens the wire loop to release the stato
r
connections easily.
6. To remove the rectifier remove the three retaining scre
w
and the B+ terminal nut and washers.

Note: the B+ bolt and the positive heatsink retaining screw are
fitted with mica insulating washers.
These must be discarded and replaced with new washers and
heatsink compound.


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ISUZU KB P190 2007

6E–32 ENGINE DRIVEABILITY AND EMISSIONS
FUSE AND RELAY LOCATION (LHD & RHD)
FUSE
SLOW BLOW FUSE
RELAY No. Capacity Indication on label No. Capacity Indication on label
1— — 1 215A CIGER/ACC
SOCKET
2 10A ABS/4WD 13 15A AUDIO (+B)
3 10A TRAILER 14 20A DOOR LOCK
4 15A BACK UP 15 10A METER (+B)
5 15A METER16 10A ROOM
6 10A TURN17 10A ANTI THEFT
7 15A ELEC.IG 18 15ASTOP
815A ENGINE 19 — —
9 20A FRT WIPER 20 10A STARTER
10 15A EGR (RHD)
IG.COIL (LHD) 21 10A
SRS
11 10A AUDIO
No. Capacity Indication on label 22 20A RR DEF
23 30A POWER WINDOW
Connector No. B-7B-8B-40
C24SE REAR DEFOGGER POWER WINDOW (NO RELAY)
FUSE BOX

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6E–72 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (ENGINE DATA)
Use the Typical Values Table only after the On-Board Diagnostic System Check has been completed, no DTC(s) were
noted, and you have determined that the on-board diagnostics are functioning properly. Tech 2 values from a
properly-running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approximately
80 deg.)
Tech 2 ParameterUnitsIdle2000rpmDescription
1 Engine Speed rpm775 - 8751950 - 2050 The actual engine speed is measured by ECM from the
CKP sensor 58X signal.
2 Desired Idle Speed rpm825800 - 850 The desired engine idle speed that the ECMcommanding. The ECM compensates for various engine
loads.
3 Engine Coolant Temperature °C or °F80 - 9080 - 90 The ECT is measured by ECM from ECT sensor output
voltage. When the engine is normally warm upped, this
data displays approximately 80 °C or more.
4 Start Up ECT (Engine Coolant Temperature) °C or °FDepends on ECT
at start-upDepends on ECT at start-up Start-up ECT is measured by ECM from ECT sensor
output voltage when engine is started.
5Intake Air
Temperature °C or °FDepends on
ambient tempDepends on
ambient temp The IAT is measured by ECM from IAT sensor output
voltage. This data is changing by intake air temperature.
6 Start Up IAT (Intake Air Temperature) °C or °FDepends on IAT at
start-upDepends on IAT at start-up Start-up IAT is measured by ECM from IAT sensor output
voltage when engine is started.
7 Manifold Absolute Pressure kPa31 - 3625 - 30The MAP (kPa) is measured by ECM from MAP output
voltage. This data is changing by inlet manifold pressure.
8 Barometric Pressure kPaDepends on altitudeDepends on altitude The barometric pressure is measured by ECM from the
MAP sensor output voltage monitored during key up and
wide open throttle. This data is changing by altitude.
9 Throttle Position %02-4 Throttle position operating angle is measured by the ECM from throttle position output voltage. This should
display 0% at idle and 99 - 100% at full throttle.
10 Calculated Air Flow g/s3.5 -4.508.0 - 10.0 This displays calculated air mount from MAP sensor output. This data is changing by inlet manifold pressure.
11 Air Fuel Ratio14.6:114.6:1 This displays the ECM commanded value. In closed loop,this should normally be displayed around 14.2:1 - 14.7:1.
12 Spark Advance °CA8 - 1525 - 32 This displays the amount of spark advance being commanded by the ECM.
13 Engine Load %2 - 55 - 10 This displays is calculated by the ECM form engine
speed and MAF sensor reading. Engine load should
increase with an increase in engine speed or air flow
amount.
14 Injection Pulse Width ms1.0 - 3.0 3.0 - 4.0 This displays the amount of time the ECM is commanding each injector On during each engine cycle.
A longer injector pulse width will cause more fuel to be
delivered. Injector pulse width should increase with
increased engine load.
15 Fuel System Status Open Loop/ Close LoopClose LoopClose Loop When the engine is first started the system is in “OpenLoop” operation. In “Open Loop”, the ECM ignores the
signal from the oxygen sensors. When various conditions
(ECT, time from start, engine speed & oxygen sensor
output) are met, the system enters “Closed Loop”
operation. In “Closed Loop”, the ECM calculates the air
fuel ratio based on the signal from the oxygen sensors.
16 Knock Present Yes/NoNoNo This displays knock sensor detection status. When engine knock is occurred, displays "Yes".
17 Knock Counter--This displays the number of knock during a ignition cycle.
18 Knock Retard °CA00 This displays the commanded ignition spark timing retard
timing based on the signal from the knock sensor.
19 A/C Clutch Relay On/OffOffOff This displays whether the ECM has commanded the A/C compressor clutch “On” or “Off”.

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ENGINE DRIVEABILITY AND EMISSIONS 6E–73
20 A/C Request Yes/NoOffOff This displays the air conditioner request signal. Thisshould display “On” when the air conditioner switch is
switched on.
21 EVAP Purge Solenoid (Evaporative
Emission) %0 - 100 - 10 This displays the duty signal from the ECM to control the
canister purge solenoid valve.
22 Fuel Pump On/OffOnOn This displays operating status for the fuel pump main
relay. This should display “On” when the key switch is
turned on and while engine is running.
23 Idle Air Control Steps20 - 3065 - 75 This displays the ECM commanded position of the idle air control valve pintle. A larger number means that more air
is being commanded through the idle air passage.
24 Idle Speed Variation rpm-25 - 01125 - 1225 This displays variation of actual engine speed & desired idle speed.
25 Vehicle Speed km/h or mph00This displays vehicle speed. The vehicle speed is
measured by ECM from the vehicle speed sensor.
26 Ignition Voltage V10.0 - 14.510.0 - 14.5 This displays the system voltage measured by the ECM at ignition feed.
27 Reference Voltage V5.005.00
28 Malfunction Indicator
Lamp On/OffOffOff This displays operating status for the Check Engine
Lamp. This should display “On” when the Check Engine
Lamp is turned on.
29Time From Start--This displays the engine time elapsed since the engine
was started. If the engine is stopped, engine run time will
be reset to 00:00:00
Tech 2 ParameterUnitsIdle2000rpmDescription

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ISUZU KB P190 2007

6E–74 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (O2 SENSOR DATA)
Use the Typical Values Table only after the On-Board Diagnostic System Check has been completed, no DTC(s) were
noted, and you have determined that the on-board diagnostics are functioning properly. Tech 2 values from a
properly-running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approximately
80 deg.)
Tech 2 ParameterUnitsIdle2000rpmDescription
1 Engine Speed rpm710 - 8751950 - 2050 The actual engine speed is measured by ECM from the
CKP sensor 58X signal.
2 Desired Idle Speed rpm825800 - 850 The desired engine idle speed that the ECMcommanding. The ECM compensates for various engine
loads.
3 Engine Coolant Temperature °C or °F80 - 9080 - 90 The ECT is measured by ECM from ECT sensor output
voltage. When the engine is normally warm upped, this
data displays approximately 80 °C or more.
4 Start Up ECT (Engine Coolant Temperature) °C or °FDepends on ECT
at start-upDepends on ECT at start-up Start-up ECT is measured by ECM from ECT sensor
output voltage when engine is started.
5Intake Air
Temperature °C or °FDepends on
ambient tempDepends on
ambient temp The IAT is measured by ECM from IAT sensor output
voltage. This data is changing by intake air temperature.
6 Start Up IAT (Intake Air Temperature) °C or °FDepends on IAT at
start-upDepends on IAT at start-up Start-up IAT is measured by ECM from IAT sensor output
voltage when engine is started.
7 Manifold Absolute Pressure kPa31 - 3625 - 30The MAP (kPa) is measured by ECM from MAP output
voltage. This data is changing by inlet manifold pressure.
8 Barometric Pressure kPaDepends on altitudeDepends on altitude The barometric pressure is measured by ECM from the
MAP sensor output voltage monitored during key up and
wide open throttle. This data is changing by altitude.
9 Throttle Position %02 - 4 Throttle position operating angle is measured by the ECM from throttle position output voltage. This should
display 0% at idle and 99 - 100% at full throttle.
10 Calculated Air Flow g/s3.5 -4.508.0 - 10.0 This displays intake air amount. The mass air flow is measured by ECM from the MAF sensor output voltage.
11 Air Fuel Ratio14.6:114.6:1 This displays the ECM commanded value. In closedloop, this should normally be displayed around 14.2:1 -
14.7:1.
12 Fuel System Status Open Loop/ Close LoopClose LoopClose Loop When the engine is first started the system is in “OpenLoop” operation. In “Open Loop”, the ECM ignores the
signal from the oxygen sensors. When various
conditions (ECT, time from start, engine speed & oxygen
sensor output) are met, the system enters “Closed Loop”
operation. In “Closed Loop”, the ECM calculates the air
fuel ratio based on the signal from the oxygen sensors.
13 Engine Load %2 - 55 - 10 This displays is calculated by the ECM form engine
speed and MAF sensor reading. Engine load should
increase with an increase in engine speed or air flow
amount.
14B1 O2 Sensor Ready
(Bank 1)Ye s / N oYe sYes This displays the status of the exhaust oxygen sensor. This display will indicate “Yes” when the ECM detects a
fluctuating oxygen sensor output voltage sufficient to
allow closed loop operation. This will not occur unless
the oxygen sensor is warmed up.
15B1S1 Status
(Bank 1 Sensor 1)Rich / LeanRich / LeanRich / Lean This displays dependent on the exhaust oxygen sensor output voltage. Should fluctuate constantly “Rich” and
“Lean” in closed loop.
16 Fuel Trim Learned Yes/NoYe sYes When conditions are appropriate for enabling long term fuel trim corrections, fuel trim learn will display “Yes”.
This indicates that the long term fuel trim is responding
to the short term fuel trim. If the fuel trim lean displays
“No”, then long term fuel trim will not respond to changes
in short term fuel trim.

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ENGINE DRIVEABILITY AND EMISSIONS 6E–75
17 Fuel Trim Cell15 - 201 - 2 This displays dependent on engine speed and calculatedintake air flow reading. A plot of engine speed versus
intake air flow amount is divided into the cells. Fuel trim
cell indicates which cell is currently active.
18B1S1 O2 Sensor
(Bank1 Sensor 1)mV50 - 95050 -950 This displays the exhaust oxygen sensor output voltage. Should fluctuate constantly within a range between
10mV (lean exhaust) and 1000mV (rich exhaust) while
operating in closed loop.
19B1 Short Term Fuel
Trim (Bank 1)%-6 - 0-6 - 0 The short term fuel trim to a bank represents a short term correction to the bank fuel delivery by the ECM in
response to the amount of time the bank fuel control
oxygen sensor voltage spends above or below the
450mV threshold. If the oxygen sensor voltage has
mainly remained less than 450mV, indicating a lean air/
fuel, short term fuel trim will increase into the positive
range above 0% and the ECM will pass fuel. If the
oxygen sensor voltage stays mainly above the threshold,
short term fuel trim will decrease below 0% into the
negative range while the ECM reduces fuel delivery to
compensate for the indicated rich condition. Under
certain conditions such as extended idle and high
ambient temperatures, canister purge may cause short
term fuel trim to read in the negative range during normal
operation. Fuel trim values at maximum authority may
indicate an excessively rich or lean system.
20B1 Long Term Fuel
Trim (Bank 1)%-10 - 0-5 - 0 The long term fuel trim is delivered from the short term fuel term values and represents a long term correction of
fuel delivery for bank in question. A value of 0% indicates
that fuel delivery requires no compensation to maintain
the ECM commanded air fuel ratio. A negative value
indicates that the fuel system is rich and fuel delivery is
being reduced (decreased injector pulse width). A
positive value indicates that a lean condition exists and
the ECM is compensating by add fuel (increased injector
pulse width). Because long term fuel trim tends to follow
short term fuel trim, a value in the negative range due to
canister purge at idle should not be considered unusual.
Fuel trim values at maximum authority may indicate an
excessively rich or lean system.
21Injection Pulse Widthms3.0 - 1.03.0 - 4.0 This displays the amount of time the ECM is commanding each injector On during each engine cycle.
A longer injector pulse width will cause more fuel to be
delivered. Injector pulse width should increase with
increased engine load.
22Power EnrichmentYe s / N oNoNo The ECM provides the extra amount of fuel when it detects a rapid increase in the throttle position and air
flow (Power Enrichment). Under this condition the ECM
should detect a “rich condition (high oxygen sensor
voltage).
23Deceleration Fuel
Cutoff Active/
InactiveInactiveInactiveThe ECM reduces the amount of fuel injected when it
detects a decrease in the throttle position and the air
flow. When deceleration is very fast, the ECM may cut off
fuel completely. Until enable conditions meet the engine
revolution less than 1000rpm or MAP less than 10kPa.
24Time From Start--This displays the engine time elapsed since the engine
was started. If the engine is stopped, engine run time will
be reset to 00:00:00
Tech 2 ParameterUnitsIdle2000rpmDescription

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6E–102 ENGINE DRIVEABILITY AND EMISSIONS
9 1. Connect the 5-8840-0378-0 Fuel Injector Testerand 5-8840-2589-0 Injector Adapter Cable to the
fuel injector harness connector.
2. Set the amperage supply selector switch on the fuel injector tester to the “Balance Test” 0.5-2.5
amp position.
3. Using the Scan Tool turn the fuel pump ON then OFF in order to pressurize the fuel system.
4. Record the fuel pressure indicated by the fuel pressure gauge after the fuel pressure stabilizes.
This is the first pressure reading.
5. Energize the fuel injector by depressing the “Push to Start Test” button on the fuel injector tester.
6. Record the fuel pressure indicated by the fuel pressure gauge after the fuel pressure gauge
needle has stopped moving. This is the second
pressure reading.
7. Repeat steps 1 through 6 for each fuel injector.
8. Subtract the second pressure reading from the first pressure reading for one fuel injector. The
result is the pressure drop value.
9. Obtain a pressure drop value for each fuel injector.
10. Add all of the individual pressure drop values. This is the total pressure drop.
11. Divide the total pressure drop by the number of fuel injectors. This is the average pressure drop.
Does any fuel injector have a pressure drop value that
is either higher than the average pressure drop or
lower than the average pressure drop by the specified
value? 10kPa
(1.5psi) Go to Step 10Go to
OBD
System Check
10 Re-test any fuel injector that does not meet the specification. Refer to the procedure in Step 11.
NOTE: Do not repeat any portion of this test before
running the engine in order to prevent the engine from
flooding.
Does any fuel injector still have a pressure drop value
that is either higher than the average pressure drop or
lower than the average pressure drop by the specified
value? 10kPa
(1.5psi) Go to Step 11Go to
Symptoms
11 1. Replace the faulty fuel injector(s). Refer to Fuel
Injector .
2. Disconnect the 5-8840-2589-0 Injector Adapter Cable for F/I check and re-connect the original F/I
check connector.
Is the action complete? — Verify repair —
Step
Action Value(s) Yes No

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