2007 ISUZU KB P190 automatic transmission

Automatic Transmission – 4L60E – On-vehicle Servicing Page 7C4–52
6 Special Tools
For a complete listing of all the special tools used for servicing the 4L60E hydra-matic automatic transmission, refer to
7C1 Automatic transmission – 4L60E – General Information.

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-1
SECTION 7A2
TRANSMISSION CONTROL SYSTEM (AW30–40LE)
TABLE OF CONTENTS

Service Precaution ................................................. 7A2-2
General Description ............................................... 7A2-2
Components Location ........................................ 7A2-3
Operating Condition ........................................... 7A2-4
Electronic Control Diagram ...............................7A2-5
Transmission Control Module (TCM) (1/2) .....7A2-6
Transmission Control Module (TCM) (2/2) .....7A2-7
TCM Point Table ................................................. 7A2-8
TCM Voltage & Resistance Check Sheet .......7A2-9
Control System Diagram ...................................7A2-11
Control and Functions ........................................ 7A2-12
Functions of Input / Output Components ........7A2-15
CAN bus systems in automatic transmission
control (AW 30-40LE) ........................................ 7A2-16
High speed CAN bus .......................................... 7A2-16
Diagnosis ................................................................ 7A2-16
Electronic Diagnosis ........................................... 7A2-16
Check Trans Indicator ........................................ 7A2-16
On-Board Diagnostic (OBD) System Check ...7A2-17
“Check Trans” Check ......................................... 7A2-17
Tech 2 Operating ................................................ 7A2-20
Snapshot Display W ith TIS2000 ................... 7A2-26
Service Programming System (SPS) ............. 7A2-30
OBD Diagnostic Management System ............7A2-33
16 - Terminal Data Link Connector (DLC) ......7A2-34
Clear DTC ............................................................ 7A2-35
DTC Check .......................................................... 7A2-35
Self-diagnosis code (Flash code) display ........7A2-35
TCM Precaution .................................................. 7A2-36
Information On TCM .......................................... 7A2-36
TCM Diagnostic Trouble Codes .......................7A2-38
Diagnostic Trouble Code (DTC) Type
Definitions ........................................................... 7A2-39
DTC P0562 or P0563 (Flash Code 72 or 73) .....7A2-40
DTC P0602 (Flash Code 63) ............................. 7A2-43
DTC P0707 or P0708 (Flash Code 17) ............. 7A2-45
DTC P0712 (Flash Code 15) ............................. 7A2-49
DTC P0713 (Flash Code 16) ............................. 7A2-52
DTC P0717 (Flash Code 14) ............................. 7A2-55
DTC P0722 (Flash Code 11) ............................. 7A2-59
DTC P0741 (Flash Code 43) ............................. 7A2-63
DTC P0742 (Flash Code 53) ............................. 7A2-67
DTC P0746 (Flash Code 45) ............................. 7A2-71
DTC P0751 (Flash Code 41)..............................7A2-74
DTC P0752 (Flash Code 51)..............................7A2-78
DTC P0756 (Flash Code 42)..............................7A2-82
DTC P0757 (Flash Code 52)..............................7A2-86
DTC P0962 or P0963 (Flash Code 35) ..............7A2-90
DTC P0973 or P0974 (Flash Code 31) ..............7A2-93
DTC P0976 or P0977 (Flash Code 32) ..............7A2-97
DTC P1790 (Flash Code 61)..............................7A2-101
DTC P1791 (Flash Code 62)..............................7A2-103
DTC P2769 or P2770 (Flash Code 33) ..............7A2-105
DTC P2773 or 2774 (Flash Code 75) ................7A2-109
DTC U2104 (Flash Code 65) .............................7A2-112
DTC U2105 (Flash Code 67) .............................7A2-116


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ISUZU KB P190 2007

7A2-2 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.
General Description
The AW 30-40LE is a 4–speed fully electronically
controlled automatic transmission. It uses a
microcomputer as a control unit to judge driving
conditions including throttle opening rate and vehicle
speed, then it sets the shifting point in the optimum
timing so that best driving performance can be
achieved.
In addition, the built–in driving mode select function can
select three driving modes according to the driver's
preference:
• Normal mode –Normal shift pattern.
• 3rd Start mode –Starts in 3rd gear to reduce slippage
on mud, ice or snow.
• Power mode –Delays upshift timing when more
powerful acceleration is required.
Also, the built–in fail–safe function (“emergency mode")
assures driving performance even if the vehicle speed
sensor, throttle signal or any solenoid fails.
Further, the self–diagnostic function conducts diagnosis
in a short time when the control system fails, thus
improving serviceability.
The major features of AW 30-40LE are as follows:
•
A compact structure consisting of 2 sets of planetary
gears and flat torque converter.
• Electronic control selects the optimum driving mode according to the driving conditions.
• Electronic control maintains the optimum hydraulic
pressure for clutch, band brake as well as
transmission so that shift feeling is improved.
• W ide gear ratio and high torque rate of torque
converter provide excellent starting performance.
• Optimum Lock-up control of each driving mode can
have it both ways driving performance and fuel
economy.
• Excellent shift quality can be achieved by the torque
management control through the CAN
communication with the engine.



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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-13
Item Description
Reverse lock out control If the select lever is moved to "R" position during forward driving, the TCM prohibits
reverse driving by turn off the S1 and turn on the S2 for prevention of danger and
protection of the automatic transmission.
1. Enable condition a) Vehicle speed is more than 11km/h (7mph).
2. Disable condition a) Vehicle speed is less than 9km/h (6mph).
b) W hen except "R" position is detected.
Auto cruise mode control If the auto cruise control can’t keep the setting speed like a uphill driving, the TCM selects the auto cruise mode shift pattern for downshifting, thus keeping the vehicle
speed.
W arm-up mode control TCM selects the warm-up mode shift pattern in engine cold condition for improvement of drivability and facilitation of warm-up.
Squat control W hen the TCM detects N→D garage shift, the TCM controls 1-3-1 shift by setting
timer, in order to improve the shift feel at N →D.
Coast down control The TCM switches to the coast down control at the coasting, in order to reduce the
roughness of shifting.
Uphill control W hen the TCM detected uphill, the TCM automatically switches to the uphill mode
in two-stage in proportion to inclination pitch to prevent the busy shifting and to
obtain an enough torque.
Downhill control W hen the TCM detected downhill, the TCM automatically switches to the downhill
mode, and shifts to the 3rd or keeps in the 3rd in order to prevent the vehicle
acceleration. Then, the brake load is reduced by a moderate engine brake and fuel
consumption is improved by the fuel cut.
Line pressure control The TCM controls the impressed current of the pressure control solenoid based on the throttle opening, and regulates suitable throttle pressure.
Engine truque management
control The TCM controls engine torque for improvement of shift quality or durability under
the following conditions.
• Upshift and downshift
• Garageshift
Indicate driving mode function The TCM indicates the following driving mode on instrument panel.
• Power mode
• 3rd start mode
Indicate oil temperature
warning function If the transmission oil temperature sensor senses that transmission oil temperature
is greater than 146 °C (295 °F) , the TCM turns on ATF warning lamp. (The warning
lamp is turned off, if oil temperature is less than 126 °C/ 259 °F .)
Fail-safe function W hen trouble occurs to vehicle sensor and each solenoid, TCM automatically exerts
fail-safe control not to spoil driveability.
• This control is exerted when sensor or actuator is in trouble, while TCM works
normally.
• The "CHECK TRANS" light flashes to alert the driver, and the transmission
must be manually shifted as follows.

Select lever position Gear position
D 4 (Fourth)
3 4 (Fourth)
2 3 (Third)
L 3 (Third)
R Reverse
Shift are firmer to prevent clutch slip and consequent wear. The fault should be
corrected as soon as possible.

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7A2-16 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
CAN bus systems in automatic
transmission control (AW30-40LE)
The automatic transmission control system in AW 30-
40LE uses high speed CAN bus system .The individual
CAN bus systems are connected via two interfaces and
can exchange information and data. This allows control
modules that are connected to different CAN bus
systems to communicate.
High speed CAN bus
Transmission control module in the vehicle that require
continuous, rapid communication are connected to the
high speed CAN bus. For example, the automatic
transmission is continuously notified of the current
engine load status. Since the automatic transmission
control module has to react immediately to load status
changes, rapid communication is required between the
engine control module and the automatic transmission
control module. The high speed CAN bus in the AW 30-
40LE is designed as a two-wire CAN bus (twisted pair).
The wires are shielded and twisted. The transfer rate is
500 K baud.





RUW 37ASF000401
Diagnosis
Electronic Diagnosis
How To Diagnose The Problem
1. To avoid incorrect diagnostics, this book needs to
be followed accurately. Unless stated, do not jump
directly to a section that could contain the
solution. Some important information may be
missed.
2. The sections in CAPITALS and bold are the main
sections that can be found in the contents.
3. The go to “SECTION” means to continue to check
going to the “section”.
4. The go through “SECTION” means to go through
the “section” and then to go back to the place the go
through was written.
5. BASIC ELECTRIC CIRCUITS:
You should understand the basic theory o
f
electricity. This includes the meaning of voltage,
amps, ohms, and what happens in a circuit with an
open or shorted wire. You should also be able to
read and understand wiring diagrams.
Check Trans Indicator
Find CHECK TRANS indicator and verify if it is
A. Flashing: Go to On-Board Diagnostic (OBD)
System Check.
B. Staying on: Go through “Check Trans” Check.
C. Is never “ON” when the ignition key is turned on: Go through “Check Trans” Check
D. Is “ON” during 3 seconds at ignition but “OFF” after: Normal operation. No DTC or malfunction.




RTW 77ASH000101



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7A2-50 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Action Taken When The DTC Sets
• Control at A/T oil temperature 80 °C (176 °F).
• No squat control.
• No slope control.
• No 3rd start mode.
• No line pressure reduction at gear change.
• No coast control.
• No line pressure reduction control at garage.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
•
Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check oil temperature sensor for proper mounting and adjustment.

Circuit/System Testing DTC P0712

Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 Perform the transmission fluid checking procedure. Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.

W as the fluid checking procedure performed? — Go to
Step 3 Refer to
Checking
Transmission
Fluid level and Condition in Automatic
Transmission
(AW 30-40LE) section
3 1. Lift the driving wheels.
2. Start the engine and place the select lever in D
position.
3. W ait for 5 minutes.

Does a scan tool indicate DTC P0712? — Go to
Step 4 Refer to
Diagnostic Aids

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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-53

• No L-up solenoid functional failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
•
Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check oil temperature sensor for proper mounting
and adjustment.

Circuit/System Testing DTC P0713

Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed ? — Go to
Step 2 Go to OBD
System check
2 Perform the transmission fluid checking procedure. Refer to Checking Transmission Fluid Level and
condition Automatic Transmission 7A section.

W as the fluid checking procedure performed? — Go to
Step 3 Refer to
checking
Transmission
Fluid Level and Condition
Automatic
Transmission
(AW 30-40LE) section
3 1. Lift the driving wheels.
2. Start the engine and place the select lever in D
position.
3. W ait for 15 minutes.

Does a scan tool indicate DTC P0713? — Go to
Step 4 Refer to
Diagnostic Aids
4 Observe the voltage of the oil temperature sensor on the Tech 2 data.
1. Turn “OFF” the ignition.
2. Disconnect the oil temperature sensor connector
E-83
3. Install a fused jumper wire from terminal E83-2 to E83-1 on the transmission harness.
4. Turn “ON” the ignition.

Does a scan tool indicate specified value? About 0V Go to
Step 5 Go to Step 6
5 Replace the transmission fluid temperature sensor.

If the action complete? — Go to
Step 9 —

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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-65

Circuit/System Testing DTC P0741
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Review and record scan tool data.
4. Operate the vehicle within scan tool data.

Does a scan tool indicate DTC P0741? — Go to
Step 3 Refer to
Diagnostic Aids
3 Perform the transmission fluid checking procedure.
Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.
If the problem found, repair or replace necessary.

W as the problem found? — Go to
Step 8 Go to Step 4
4 Observe the TCC slip speed data on a scan tool.
1. Turn “ON” the ignition with the engine “ON”.
2. Road testing the vehicle.
3. The throttle position is more than 20%.
4. The vehicle speed is more than 5 km/h (3 mph).
5. The TCC slip speed is less than 100 rpm at 4th gear L-up.

Above conditions were indicated on a scan tool
display? — Refer to
Diagnostic Aids Go to
Step 5
5 Check the following items.
• Check the L-up solenoid valve. (Refer to Section
7A3)
• L-up solenoid valve stuck “OFF” the release
position (Refer to Section 7A4)
• Misaligned or damaged valve body gasket.
• Restricted apply passage.

If the problem found, replaces as necessary.
W as the problem found? — Go to
Step 8 Go to Step 6
6 Check the DTC on a scan tool.

Is DTC found on a scan tool? — Go to
Step 7 Go to Step 8
7 Replace the Torque converter (Refer to Section 7A4).

Is the action complete? — Go to
Step 8 —

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ISUZU KB P190 2007