2007 ISUZU KB P190 brake

5C-68 BRAKES
4JA1-T/4JH1-TC LHD MODEL



RTW 75CMF001201
4JJ1-TC/4JK1-TC LHD MODEL

RUW 75CLF000201

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ISUZU KB P190 2007

BRAKES 5C-69
C24SE LHD MODEL



RTW 75CMF001501
HFV6 LHD MODEL



RTW 75CMF001701

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ISUZU KB P190 2007

5C-70 BRAKES
Special Tools
ILLUSTRATION PART NO.
PART NAME

5-8840-2190-0
Pressure Tester; Brake Oil




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ISUZU KB P190 2007

PA RKING BR AKE S Y STE M 5D
SECTION 5D
PARKING BRAKE SYSTEM
TABLE OF CONTENTS

Service Precaution ............................................. 5D-1
Service Precaution .......................................... 5D-1
General Description ........................................ 5D-1
Parking Brake Lever ........................................... 5D-2 Parking Brake Lever Assembly and
Associated Parts (Bench Seat).................... 5D-2
Removal .......................................................... 5D-3
Installation ............................................................. 5D-4
Front Parking Brake Cable .................................... 5D-5
Front Parking Brake Cable and Associated
Parts (Bench Seat) .......................................... 5D-5
Removal ................................................................ 5D-6
Installation ............................................................. 5D-6
Parking Brake Lever............................................... 5D-8
Parking Brake Lever Assembly and Associated
Parts (Bucket Seat) ......................................... 5D-8
Removal .......................................................... 5D-8
Installation ....................................................... 5D-8
Parking Brake Rear Cable ................................. 5D-9 Parking Brake Rear Cable and Associated
Parts ................................................................ 5D-9
Removal .......................................................... 5D-10
Installation ....................................................... 5D-10
Inspection and Repair ..................................... 5D-11
Parking Brake Adjustment .............................. 5D-11
Main Data and Specifications ............................. 5D-12


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ISUZU KB P190 2007

PARKING BRAKE SYSTEM 5D-1

Service Precaution
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNECESSARY SRS
SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU/GM will call out those fasteners that require
a replacement after removal. ISUZU/GM will also
call out the fasteners that require thread lockers o
r
thread sealant. UNLESS OTHERWISE SPECIFIED,
do not use supplemental coatings (paints, greases,
or other corrosion inhibitors) on threaded fasteners
or fastener joint interfaces. Generally, such
coatings adversely affect the fastener torque and
the joint clamping force, and may damage the
fastener. When you install fasteners, use the
correct tightening sequence and specifications.
Following these instructions can help you avoid
damage to parts and systems.
General Description
Pulling up the parking brake lever by hand will set the
parking brake. By means of a ratchet type lock, the
lever can be held in that position until it is released. The
position of the lever is transmitted through cable/leve
r
systems to the rear wheels. These parts are designed
to obtain sufficient braking force even when parking on
slopes. W hen the parking brake is set, or when the
ignition SW is in the “ON” position, the brake warning
light illuminates. The rear wheel parking brake is a
leading-trailing brake (mechanical inside expansion
type) built in the rear drum brake. Parking brake
adjustment is made through the adjusting hole (bored
through back plate). Parking brake lever stroke should
be adjusted to 8 −14 notches with 294N (30 kg / 66 lb)
(bench seat) or 6 −9 notches with 294N (30 kg / 66 lb)
(bucket seat). Refer to “Parking Brake Adjustment” in
this section.


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ISUZU KB P190 2007

5D-2 PARKING BRAKE SYSTEM
Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bench Seat)


This illustration is based on the RHD model

RTW 75DMF000101

Legend
(1) Front Console Assembly
(2) Glove Box
(3) Instrument Panel Driver Lower Cover Assembly
(4) Driver Knee Bolster Assembly
(5) Driver Air Bag

(6) Steering W heel/Steering Cowl
(7) Meter Cluster Assembly
(8) Dash Side Trim Cover
(9) Front Pillar Trim Cover
(10) Instrument Panel Assembly & Cross Beam


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ISUZU KB P190 2007

PARKING BRAKE SYSTEM 5D-3




This illustration is based on the RHD model

RTW 35DLH000101
Legend
(1) Nut
(2) Bolt and W asher
(3) Adjust Nut
(4) Bolt

(5) Front Parking Brake Cable
(6) Clip
(7) Switch
(8) Bolt
(9) Parking Lever Assembly


Removal
1. Remove instrument panel assembly & cross beam
in legend numbers order.
Refer to section 10.
2. Bolts (2)(6) are already removed in step 1.
3. Remove adjust nut (3).
4. Pull out clip and take out front parking brake cable from parking lever assembly.
5. Remove bolts (4) and nut (1) and take out parking lever assembly.
6. Remove switch (5).




RTW 65BSH000101

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ISUZU KB P190 2007

5D-4 PARKING BRAKE SYSTEM
Installation
1. Install switch (5).
Torque: 1.5 N ⋅
⋅⋅
⋅
m (0.15 kgf ⋅
⋅⋅
⋅
m/13 lb ⋅
⋅⋅
⋅
in)
2. Set parking lever assembly.
3. Install bolts (4) and nut (1) and tighten them to the specified torque.
Torque: 15 N ⋅
⋅⋅
⋅
m (1.5 kgf ⋅
⋅⋅
⋅
m/11 lb ⋅
⋅⋅
⋅
ft)
4. Set front parking brake cable in parking leve
r
assembly.
5. Drive clip into the outer cable groove of front parking brake cable at the outside of parking leve
r
assembly.
6. Drive adjust nut (3) on the front end of front parking brake cable so that front ends of rea
r
parking brake fit into the rear end (equalizer) of
front cable.
7. Install instrument panel assembly & cross beam.
Refer to section 10.
8. Install bolts (2)(6) and tighten them to the specified torque.
Torque: 15 N ⋅
⋅⋅
⋅
m (1.5 kgf ⋅
⋅⋅
⋅
m/11 lb ⋅
⋅⋅
⋅
ft)
9. Install all parts removed.
Refer to section 10.
10. W hen the parking brake cable is replaced, pull the parking brake lever with a force equivalent to
operating force: 490 N (50 kg/110 lb), 10 times fo
r
conditioning.
11. Adjust nut (3) so that the lever goes through 8 −14
notches, when pulled with an operation force o
f
294 N (30 kg/66 lb) and check brake for no drag.





RTW 65BSH000101



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ISUZU KB P190 2007