2007 ISUZU KB P190 cruise control

Engine Management – V6 – Diagnostics Page 6C1-2–56

DTC Description Diagnostic Table
P0522 Oil Pressure Sensor Voltage Low 7.31 DTC P0521, P0522 or P0523
P0523 Oil Pressure Sensor Voltage High 7.31 DTC P0521, P0522 or P0523
P0532 A/C Pressure Sensor Voltage Low 7.32 DTC P0532 or P0533
P0533 A/C Pressure Sensor Voltage High 7.32 DTC P0532 or P0533
P0560 System Voltage Malfunction 7.33 DTC P0560, P0562 or P0563
P0562 System Voltage Low Voltage 7.33 DTC P0560, P0562 or P0563
P0563 System Voltage High Voltage 7.33 DTC P0560, P0562 or P0563
P0571 Cruise Control Brake Switch Circuit 7.28 DTC P0504 or P0571
P0601 Replace Electronic Control Unit (ECU) 7.34 DTC P0601, P0602, P0604 or P0606
P0602 Program Electronic Control Unit (ECU) 7.34 DTC P0601, P0602, P0604 or P0606
P0604 Replace Electronic Control Unit (ECU) 7.34 DTC P0601, P0602, P0604 or P0606
P0606 Replace Electronic Control Unit (ECU) 7.34 DTC P0601, P0602, P0604 or P0606
P0615 Starter Relay Circuit Malfunction 7.35 DTC P0615, P0616 or P0617
P0616 Starter Relay Circuit Low Voltage 7.35 DTC P0615, P0616 or P0617
P0617 Starter Relay Circuit High Voltage 7.35 DTC P0615, P0616 or P0617
P0625 Alternator F Terminal Low Voltage 7.36 DTC P0625 or P0626
P0626 Alternator F Terminal High Voltage 7.36 DTC P0625 or P0626
P0627 Fuel Pump Relay Circuit Malfunction 7.37 DTC P0627, P0628 or P0629
P0628 Fuel Pump Relay Voltage Low 7.37 DTC P0627, P0628 or P0629
P0629 Fuel Pump Relay Voltage High 7.37 DTC P0627, P0628 or P0629
P0633 Immobiliser Function Not Programmed 7.30 DTC P0513, P0633, P1629, P1632,
P1677, P1678 or P1679
P0638 Commanded Versus Actual Throttle Position Correlation 7.29 DTC P0506, P0507, P0638, P1551, P2100, P2101, P2119 or P2176
P0645 A/C Relay Circuit Malfunction 7.38 DTC P0645, P0646 or P0647
P0646 A/C Relay Voltage Low 7.38 DTC P0645, P0646 or P0647
P0647 A/C Relay Voltage High 7.38 DTC P0645, P0646 or P0647
P0685 Engine Control Ignition Relay Circuit Malfunction 7.39 DTC P0685, P0686 or P0687
P0686 Engine Control Ignition Relay Circuit Low Voltage 7.39 DTC P0685, P0686 or P0687
P0687 Engine Control Ignition Relay Circuit High Voltage 7.39 DTC P0685, P0686 or P0687
P0691 Cooling Fan Relay 1 Circuit Low Voltage 7.26 DTC P0480, P0691 or P0692
P0692 Cooling Fan Relay 1 Circuit High Voltage 7.26 DTC P0480, P0691 or P0692
P0700 Malfunction Indicator (MI) Request from Transmission
Control Module (TCM) 7.40 DTC P0700
P0704 Clutch Switch Input Circuit Malfunction
7.41 DTC P0704
P0850 Park / Neutral Signal Circuit Incorrect Signal 7.42 DTC P0850
P1258 Engine Coolant Over Temperature – Protection Mode
Active 7.8 DTC P0116, P0117, P0118, P0125 or
P1258
P1551 Throttle Control Lower Position Not Reached during Learning Mode 7.29 DTC P0506, P0507, P0638, P1551,
P2100, P2101, P2119 or P2176

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Engine Management – V6 – Diagnostics Page 6C1-2–133

Step Action Yes No
13 Using Tech 2, select the DTC display function.
Are there any DTCs displayed? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.28 DTC P0504 or P0571
DTC Descriptor
This diagnostic procedure supports:
• DTC P0504 – Brake Switch Circuit Malfunction.
• DTC P0571 – Cruise Control Brake Switch Circuit
Circuit Description
The brake switch assembly is comprised of two individual switches, a stop lamp switch and cruise control cancel switch.
The ECM uses inputs from both of these switches for enabling cruise control, brake torque management etc. For further
information on the brake switch assemblies, refer to 6C1–1 Engine Management – V6 – General Information.
The ECM monitors both switches, and if the signals do not correlate, DTC P0504 will set. If the ECM determines that a
fault exists in the cruise control cancel circuit, DTC0571 will set.
Conditions for Running the DTC
Run continuously once the following conditions are met:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The ECM detects one of the following conditions:
• Only one switch signal is present when the vehicle accelerates or decelerates rapidly ten times.
NOTE
The ECM will count over several drive cycles.
• A signal is seen from the stop lamp switch and cruise control cancel switch when the vehicle accelerates rapidly.
• The ECM does not detect a signal from the switches during braking.
Conditions for Clearing the DTC
The brake switch circuit DTC is a Type B DTC. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when Type B DTCs set and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the brake switch operation.
• Refer to 8C Cruise Control – HFV6 for brake pedal switch operation and testing.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.

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Engine Management – V6 – Diagnostics Page 6C1-2–134

Test Description
The following number refers to the step numbers in the diagnostic table:
3 A fault condition in the stop lamp switch assembly may trigger these DTCs.
DTC P0504 or P0571 Diagnostic Table
Step Action Yes No
1 Has the diagnostic system check been performed?
Go to Step 2 Refer to
4.4 Diagnostic System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0504 or DTC P0571 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Ignition ON, engine OFF.
2 On Tech 2 select: Engine / V6 Engine / Data Display / Cruise
Control Data .
3 Observe the status of the brake lamp switch and cruise control cancel switch.
4 Fully depress the brake pedal.
Does Tech 2 display change from Inactive to Active in all switches
when the pedal is pressed? Refer to Additional
Information in this DTC Go to Step 4
4 Did the brake lamp switch Tech 2 status fail to change?
Go to Step 5 Go to Step 9
5 1 Disconnect the wiring connector from the brake switch
assembly. Refer to 8C Cruise Control.
2 Ignition ON.
3 Connect a test lamp between the voltage circuit of the stop lamp switch and a good ground.
Does the test lamp illuminate? Go to Step 7 Go to Step 6
6 1 Repair the high resistance or open circuit fault condition in the
voltage circuit of the stop lamp switch. Refer to 8A Electrical -
Body and Chassis for information on electrical wiring repair
procedures.
W as the repair completed? Go to Step 14 —
7 1 Test the stop lamp switch. Refer to 8C Cruise Control – HFV6.
W as any fault found and rectified? Go to Step 14 Go to Step 8
8 1 Test the control circuit of the stop lamp switch for a high
resistance, open circuit, short to ground or short to voltage fault
condition. Refer to 8A Electrical - Body and Chassis for
information on electrical fault diagnosis.
W as the repair completed? Go to Step 14 Go to Step 13
9 1 Disconnect the wiring connectors from the brake switch
assembly. Refer to 8C Cruise Control – HFV6.
2 Ignition ON.
3 Connect a test lamp between the voltage circuit of the cruise control cancel switch and a good ground.
Does the test lamp illuminate? Go to Step 11 Go to Step 10

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Engine Management – V6 – Diagnostics Page 6C1-2–135

Step Action Yes No
10 1 Repair the high resistance or open circuit fault condition in the
voltage circuit of the cruise control cancel switch. Refer to 8A
Electrical - Body and Chassis for information on electrical wiring
repair procedures.
W as the repair completed? Go to Step 14 —
11 1 Test the cruise control cancel switch. Refer to 8C Cruise Control
– HFV6.
W as any fault found and rectified? Go to Step 14 Go to Step 12
12 1 Test the control circuits of the cruise control cancel switch for a
high resistance, open circuit, short to ground or short to voltage
fault condition. Refer to 8A Electrical - Body and Chassis for
information on electrical fault diagnosis.
W as the repair completed? Go to Step 14 Go to Step 13
13 1 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 14 —
14 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P0504 or P571 fail this ignition cycle? Go to Step 2 Go to Step 2
15 1 Using Tech 2, select the DTC display function.
Are there any DTCs displayed? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.29 DTC P0506, P0507, P0638, P1551, P2100,
P2101, P2119 or P2176
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P0506 – Idle Speed Control rpm Too Low
• DTC P0507 – Idle Speed Control rpm Too High
• DTC P0638 – Commanded Versus Actual Throttle Position Correlation
• DTC P1551 – Throttle Control Lower Position Not Reached During Learning Mode
• DTC P2100 – Throttle Control Motor Malfunction
• DTC P2101 – Throttle Control Position Range / Performance
• DTC P2119 – Closed Throttle Position Range / Performance
• DTC P2176 – Throttle Control Lower Position not Learned
Circuit Description
The ECM monitors and evaluates the accelerator pedal position (APP) sensors signal voltage along with other sensor
inputs to determine the desired throttle opening. To control the throttle plate movement, the ECM applies a pulse width
modulated (PW M) signal voltage to the throttle actuator motor through the throttle actuator motor control circuits.
• At engine idle speed or when no current is flowing into the throttle actuator motor, a constant force return spring
holds the throttle plate at a constant seven percent throttle opening position.

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Engine Management – V6 – Diagnostics Page 6C1-2–161

Conditions for Clearing the DTC
DTC P0700 – Malfunction Indicator Request from TCM is a Type A DTCs. Refer to 1.4 Diagnostic Trouble Codes in
this Section, for action taken when a Type A DTC sets and conditions for clearing Type A DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Secion, for the system wiring
diagram and connector charts.
DTC P0700 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0700 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 Are other powertrain DTCs also set?
Go to the
appropriate DTC
Table in this Section Refer to 7C2
Automatic
Transmission –
4L60E – Electrical Diagnosis
When all diagnosis and repairs are completed, check the system for correct operation.
7.41 DTC P0704
DTC Descriptor
This diagnostic procedure supports DTC P0704 – Clutch Switch Input Circuit Malfunction.
Circuit Description
The clutch pedal switch disengages the cruise control when the clutch is depressed, in much the same way that the
brake pedal switch is used to disengage the cruise control feature.
The cruise control cancel switch is normally closed when the clutch pedal is at rest, opening when the pedal is pressed.
Activation of this switch removes the signal to the ECM which will then deactivate the cruise control.
Conditions for Running the DTC
Runs continuously when the ignition is switched and the engine is running.
Conditions for Setting the DTC
The ECM detects 15 gear changes with less than three clutch switch inputs.
NOTE
The ECM determines that a gear change has
been performed by the engine speed / vehicle
speed ratio.

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Engine Management – V6 – Diagnostics Page 6C1-2–162

Conditions for Clearing the DTC
The clutch switch circuit DTC is a Type C DTC. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when Type C DTCs set and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the clutch switch operation.
• Refer to 8C Cruise Control for clutch pedal switch operation and testing.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
DTC P0704 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0704 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Switch on the ignition with the engine not running.
2 On Tech 2 select: Engine / V6 Engine / Data Display / Engine
Data 1 .
3 Observe the status of the cruise control cancel switch.
4 Depress the clutch pedal.
Does Tech 2 display change from Inactive to Active when the pedal is
pressed? Refer to Additional
Information in this DTC Go to Step 4
4 1 Disconnect the wiring connector from the cruise control cancel
switch. Refer to 8C Cruise Control – HFV6.
2 Switch on the ignition.
3 Connect a test lamp between the voltage circuit of cruise control cancel clutch switch and a ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 5
5 Repair the high resistance or open circuit fault condition in the voltage
circuit of the clutch switch. Refer to 8A Electrical - Body and Chassis
for information on electrical wiring repair procedures.
W as the repair completed? Go to Step 9 —
6 Test the cruise control cancel clutch switch. Refer to 8C Cruise
Control – HFV6.
W as any fault found and rectified? Go to Step 9 Go to Step 7

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Engine Management – V6 – Diagnostics Page 6C1-2–163

7 Test the control circuit of the cruise control clutch switch, which failed
for a high resistance, open circuit, short to ground or short to voltage
fault condition. Refer to 8A Electrical - Body and Chassis for
information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 9 Go to Step 8
8 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 9 —
9 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC P0704 fail this ignition cycle? Go to Step 2 Go to Step 11
10 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.42 DTC P0850
DTC Descriptor
This diagnostic procedure supports DTC P0850 – Park / Neutral Signal Circuit Incorrect Signal.
Circuit Description
The Park / Neutral (P / N) switch is a part of the automatic transmission gear selector position switch assembly.
The P / N switch is a normally open switch that closes when the transmission is shifted to Park or Neutral position. The
ECM applies a reference 12 V to the signal circuit of the P / N switch when it is open. W hen the transmission is shifted
to the Park or Neutral position, the P / N switch closes and pulls the P/ N switch signal circuit to ground.
DTC P0850 sets when the ECM detects a fault condition in the P / N switch circuit.
Conditions for Running the DTC
DTC P0850 runs continuously when the ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
DTC P0850 sets when the ECM detects one of the following fault conditions:
• The P / N switch signal circuit is pulled to ground for 100 seconds while the TCM sends a signal that the
transmission is in gear.
• The P / N switch signal circuit is 12 V for 100 seconds while the TCM sends a signal the transmission is in park or
neutral.
Conditions for Clearing the DTC
DTC P0850 is a Type ‘C’ DTC. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action taken when Type ‘C’
DTCs set and conditions for clearing Type ‘C’ DTCs.
Additional Information
• The ECM uses the transmission range data to enable engine cranking when DTC P0850 sets.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the park / neutral switch operation.

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Engine Management – V6 – Diagnostics Page 6C1-2–170

Step Action Yes
No
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.46 DTC P2096 or P2098
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2096 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 1)
• DTC P2098 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 2)
Circuit Description
The wide band heated oxygen sensor 1 measures the amount of oxygen in the exhaust system and provides more
information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell. The ECM monitors the voltage variation
in the sensing cell and attempts to keep the voltage constant by increasing or decreasing the amount of current flow, or
oxygen ion flow, to the pumping cell. By measuring the amount of current required to maintain the voltage in the sensing
cell, the ECM can determine the concentration of oxygen in the exhaust. The HO2S voltage is displayed as a lambda
value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the
lambda value will remain around 1. W hen the fuel system is lean, the oxygen level will be high and the lambda signal
will be high or more than 1. W hen the fuel system is rich, the oxygen level will be low, and the lambda signal will be low
or less than 1. The ECM uses this information to maintain the correct air / fuel ratio.
Fuel trim biasing is used by the ECM to keep the post catalyst HO2S voltage within a range of 580 – 665 mV as
possible. This allows optimal catalyst efficiency under light load conditions, such as at idle or a steady cruise. The ECM
constantly monitors how lean or rich the fuel trim bias is commanded. If the ECM detects that the fuel trim bias is
commanded lean for more than a calibrated amount, DTC P2096 or P2098 sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2096 or P2098 failed, DTCs P0030, P0031, P0032, P0041, P0050, P0051,
P0052, P0101, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0155, P0157, P0158,
P0160, P0161, P2231, P2234, P2237, P2240, P2243, P2247, P2251, P2254, P2270, P2271, P2273, P2626, and
P2629 must run and pass.
• The engine is operating for more than 2 seconds.
• The post catalyst fuel trim control is enabled.
• The front and rear HO2S are in Closed Loop.
• DTCs P2096and P2098 run continuously once the above conditions are met for more than 40 seconds.
Conditions for Setting the DTC
The post catalyst fuel trim correction factor is biased lean by more than 3 percent of the HO2S lambda value for more
than 4 seconds.
Action Taken When the DTC Sets
• The ECM activates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the
control module stores this information in the Failure Records. If the diagnostic reports a failure on the second
consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The
control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

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