2007 ISUZU KB P190 torque

ON-VEHICLE SERVICE (JR405E) 7A3-21
4. Remove the shift cable from the transmission.
P1010068
5. Remove the rear propeller shaft assembly.
6. Loosen (do not remove) the nuts securing the exhaust manifold and the exhaust pipe.
7. Disconnect the harness connectors from the transmission.
8. Remove the fuel pipe bracket.
P1010013

P1010014
9. Remove the ATF level dipstick and tube.
10. Remove the undercover.
11. Rotate the ring gear and remove the 6 torque
converter bolts.
P1010016
12. Remove the automatic transmission fluid cooling pipe.
P1010060
13. Place a jack beneath the engine to support it.
14. Remove the 3rd crossmember.
15. Remove the transmission mount.
16. Lower the jack beneath the engine slightly to tilt the engine and transmission. Do not allow the radiato
r
and air conditioner hoses to stretch.
17. Remove the bolts attaching the transmission to the engine.
18. Lower the transmission from beneath the vehicle. Take care not to damage the breathers.

Install or Connect
1. Install the transmission to the engine and tighten the bolts.
Bolt torque : M10 40 N·m (4.1 kgf·m/30 lb·ft)
M12 76 N·m (7.7 kgf·m/56 lb·ft)
2. Install the cable bracket to the transmission.
3. Connect the engine harness connectors.

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ISUZU KB P190 2007

7A3-22 ON-VEHICLE SERVICE (JR405E)

4. Install the transmission mount.
Bolt torque (rubber to transmission) :
50N·m (5.1 kgf·m/37 lb·ft)
Nut torque (rubber to crossmember) :
52N·m (5.3 kgf·m/38 lb·ft)
5. Install the 3rd crossmember.
Bolt and Nut torque : 67 N·m (6.8 kgf·m/49 lb·ft)
Bolt torque : 50 N·m (5.1 kgf·m/37 lb·ft)
6. Install the automatic transmission fluid cooling pipe.
7. Install the torque converter bolts.
Bolt torque : 29 N·m (3.0 kgf·m/22 lb·ft)
8. Install the undercover.
Bolt torque : 9 N·m (0.9 kgf·m/78 lb·in)
9. Install the ATF level dipstick and tube.

10. Install the fuel hose bracket.
Bolt torque : 10 N·m (1.0 kgf·m/87 lb·in)
11. Tighten the nuts securing the exhaust manifold and the exhaust pipe.
Bolt torque : 43 N·m (4.4 kgf·m/32 lb·ft)
12. Install the rear propeller shaft assembly.
Flange bolt torque : 59 N·m (6.0 kgf·m/43 lb·ft)
Center bearing bracket bolt torque :
69 N·m (7.0 kgf·m/51 lb·ft)
13. Install the shift cable.
14. Connect the negative battery cable.
15. Remove the safety stands.
16. Remove the wheels blocks.

Torque Specifications
N ⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m/lb ⋅
⋅⋅
⋅
ft)
mm



RTW 67ALF000301

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ISUZU KB P190 2007

UNIT REPAIR (JR405E) 7A4-3
Disassembly steps
1. Torque converter
• Pull the torque converter free.
NOTE:
Place a pan beneath the torque converter to catch
automatic transmission fluid (ATF) spillage.
• Drain the ATF from the torque converter.


01ASSY101

2. Turbine sensor and speed sensor
• Remove the turbine sensor from the transmission case.



02ASSY103

•
Remove the speed sensor from the transmission case.



03ASSY106

3. Inhibitor switch
Remove the 2 bolts and the inhibitor switch from the
transmission case.



240L300002

4. Oil pan
• Lift and support the transmission with the holding fixture
and holding fixture base.
Holding fixture: 5-8841-0841-0
Holding fixture base: 5-8840-0003-0
• Remove the drain plug from the oil pan and drain the
ATF from the oil pan.
• Rotate the automatic transmission so that the converte
r
housing is facing up and drain the ATF.
• Rotate the automatic transmission so that the oil pan is
facing up.
• Remove the 19 bolts and the oil pan.

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ISUZU KB P190 2007

UNIT REPAIR (JR405E) 7A4-13
Reassembly steps
Coat the parts with ATF before installing them.

11CV18

1. Control valve upper body
2. Control valve lower body
3. Separation plate Assemble the control valve upper body, the lower body, and
the separation plate.
Tighten the bolts to the specified torque.
Torque: 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅
⋅⋅
⋅
m/69 Ib ⋅
⋅⋅
⋅
in)


244L300002





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7A4-16 UNIT REPAIR (JR405E)

12CV19

4. Solenoid
5. Oil pressure switch • Install the O-rings to each of the solenoids.
• Install the 6 solenoids together and the 3 oil pressure
switches.
NOTE:
Be sure the high clutch oil pressure switch is marked.
• Tighten the bolts to the specified torque.
Torque:
Oil pressure switch bolts – 4 N ⋅
⋅⋅
⋅
m (0.4 kgf ⋅
⋅⋅
⋅
m/35 Ib ⋅
⋅⋅
⋅
in)
Line pressure solenoid bolt (Single gold-colored bolt 16
mm) – 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅
⋅⋅
⋅
m/69 Ib ⋅
⋅⋅
⋅
in)
6. Solenoid fixing plate
7. Harness bracket Install the solenoid fixing plate together with the harness
bracket.
Tighten the bolts to the specified torque.
Torque: 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅
⋅⋅
⋅
m/69 Ib ⋅
⋅⋅
⋅
in)
Number Length (Color)
Solenoid fixing plate bolt
(A) 4 16 mm (0.63 in) (Gold)
(B) 7 45 mm (1.77 in) (Silver)

13CV20




14CV21



15CV26

8. Harness assembly
Install the harness assembly.


















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UNIT REPAIR (JR405E) 7A4-17
9. Oil strainer Install the oil strainer.
Tighten the bolts to the specified torque.
Torque: 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅
⋅⋅
⋅
m/69 Ib ⋅
⋅⋅
⋅
in)
Number Length (Color)
Oil strainer bolt
(C) 9 13 mm (0.51 in) (Silver)
(D) 4 45 mm (1.77 in) (Silver)

16CV40




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UNIT REPAIR (JR405E) 7A4-23
CONTROL VALVE LOWER BODY

10CV11
Legend
1. Retainer plate, spring, and steel ball
2. Retainer plate, plug, spring, and pressure regulator valve
3. Retainer plate, spring, and high clutch accumulator
4. Retainer plate, plug, low and reverse brake fail valve A, and spring
5. Retainer plate, plug, spring, and fail valve
6. Retainer plate, plug, low and reverse brake amp valve, and spring
7. Oil pressure switch
8. Oil filter
9. Solenoid
10. Line pressure solenoid
11. Lock-up solenoid


12. Harness bracket
13. Solenoid fixing plate
14. Harness assembly
15. Retainer plate, plug, spring, and 2-4 brake fail valve A
16. Retainer plate, plug, spring, and low clutch amp valve B
17. Retainer plate, spring, and torque converter relief valve
18. Oil strainer
19. Control valve lower body
20. Retainer plate, spring, and 2-4 brake solenoid accumulator
21. Oil pressure switch


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ISUZU KB P190 2007

7A4-26 UNIT REPAIR (JR405E)
No. Valve
nomenclature Diameter
(mm / in) Length
(mm / in) Configuration
14 Pressure relief ---- ----

15 Pressure
regulator 16.0 /
0.630 89.5 /
3.524
16 Low and reverse
brake fail (A) 10.0 /
0.394 52.0 /
2.047
17 Fail 12.0 /
0.472 53.5 /
2.106
18 Low and reverse
brake amp 12.0 /
0.472 55.5 /
2.185
19 2 – 4 brake fail
(A) 10.0 /
0.394 65.5 /
2.579
20 Low clutch amp
(B) 12.0 /
0.472 53.0 /
2.087
21 Torque
converter relief 10.0 /
0.394 37.4 /
1.472
22 2 – 4 brake
solenoid
accumulator 14.0 /
0.551 19.5 /
0.768
23 High clutch
accumulator 10.0 /
0.394 31.0 /
1.220














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ISUZU KB P190 2007