TF-18
< SERVICE INFORMATION >
ALL-MODE 4WD SYSTEM
LINE PRESSURE SWITCH
• With the transfer system design, control of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
• The line pressure switch determines whether or not adequate line pressure has built up under different oper-
ating conditions.
• The line pressure switch turns ON when line pressure is produced.
• The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
• The clutch pressure switch determines whether or not adequate clutch pressure has built up under different
operating conditions.
• The clutch pressure switch turns ON when clutch pressure is produced.
• The clutch pressure switch senses clutch pressure abnormalities and turns the 4WD warning lamp ON.
TRANSFER FLUID TEMPERATURE SENSOR
The transfer temperature sensor detects the transfer fluid temperature and sends a signal to the transfer con-
trol unit.
TRANSFER CONTROL UNIT
• Transfer control unit controls transfer control device by input signals of each sensor and each switch.
• Self-diagnosis can be done.
TRANSFER CONTROL DEVICE
The transfer control device changes the state of transfer assembly between 2WD, AUTO, 4H⇔4LO with the
2WD, AUTO, 4H and 4LO signals of 4WD shift switch.
NOTE:
• To shift between 4H⇔4LO, stop the vehicle, depress the brake pedal and shift the transmission selector to
the "N" position. Depress and turn the 4WD shift switch. The shift switch will not shift to the desired mode if
the transmission is not in "N" or the vehicle is moving. The 4LO indicator lamp will be lit when the 4LO is
engaged.
• Actuator motor and actuator position switch are integrated.
4WD SHIFT SWITCH AND INDICATOR LAMP
4WD Shift Switch
The 4WD shift switch allows selection from 2WD, AUTO, 4H or 4LO.
4WD Shift Indicator Lamp
• Displays driving conditions selected by 4WD shift switch with 2WD, AUTO and 4H indicators while engine is
running. (When 4WD warning lamp is turned on, all 4WD shift indicator lamps are turned off.)
• Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4LO Indicator Lamp
• Displays 4LO condition while engine is running. 4LO indicator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
• Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4WD WARNING LAMP
Turns ON or FLASH when there is a malfunction in 4WD system.
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF for approximately 1
second after the engine starts if system is normal.
4WD Warning Lamp Indication
Condition Content 4WD warning lamp
During self-diagnosis Indicates the malfunction position by number of flickers. Flickers at malfunction mode.
Lamp check*Checks the lamp by turning ON during engine starting. After
engine starts, it turns OFF if there are no malfunctions.ON
Malfunction in 4WD system*Turns ON to indicate malfunction. When ignition switch is
turned to “OFF” or the malfunction is corrected, it turns OFF.ON
When vehicle is driven with different
diameters of front and rear tiresFlickers once every 2 seconds.
Turns OFF when ignition switch is “OFF”.Flickers once every 2 sec-
onds.
ALL-MODE 4WD SYSTEM
TF-19
< SERVICE INFORMATION >
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*: When 4WD warning lamp is ON, all the 4WD shift indicator lamps turn OFF.
ATP WARNING LAMP
Even if A/T selector lever is in “P” position, vehicle may move because A/T parking mechanism does not oper-
ate when transfer is under neutral condition. ATP warning lamp is turned on so as to indicate this condition to
the driver.
SchematicINFOID:0000000003532518
COMPONENTS FUNCTION
High fluid temperature in transfer unitWhen fluid temperature is high or fluid temperature sensor cir-
cuit is shorted, it flickers twice every second.
It turns OFF when fluid temperature becomes normal.Flickers twice a second.
Other than above (System is normal.) Lamp is OFF. OFFCondition Content 4WD warning lamp
WDIA0164E
Component parts Function
Transfer control unit Controls transfer control device and control valves.
Transfer control device Actuator motor and actuator position switch are integrated so as to switch driving types.
2-4WD shift solenoid valve Controls oil pressure and allows selection between 2WD and 4WD.
Clutch pressure solenoid valve Controls oil pressure and distributes torque (front and rear).
Line pressure switch Detects line pressure.
Clutch pressure switch Detects clutch pressure.
Transfer fluid temperature sen-
sorDetects transfer fluid temperature.
Wait detection switch Detects whether or not 4WD lock gear is locked.
Neutral-4LO switch Detects that transfer is under neutral-4LO condition (or shifting through neutral).
ATP switch Detects that transfer is under neutral condition.
4WD shift switch Allows selection from 2WD, AUTO, 4H or 4LO.
4WD warning lamp• Illuminates if malfunction is detected in electrical system of 4WD system.
• There is 1 blink every 2 seconds if rotation difference of front wheels and rear wheels is large.
• There is 2 blinks every 1 second if high transfer fluid temperature is detected.
AT P w a r n i n g l a m pIndicates that A/T parking mechanism does not operate when A/T selector lever is in “P” position and
transfer is under neutral condition.
4WD shift indicator lamp Displays driving condition selected by 4WD shift switch.
4LO indicator lamp Displays 4LO condition.
TROUBLE DIAGNOSIS
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• Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions: 4WD shift
switch is "4H" or "4LO", steering wheel is turned fully to either side.
Transfer Control Unit Input/Output Signal Reference ValueINFOID:0000000003532526
TRANSFER CONTROL UNIT INSPECTION TABLE
Specifications with CONSULT-II
Monitored item [Unit] Content Condition Display value
VHCL/S SEN·FR [km/h]
or [mph]Front wheel speedVehicle stopped 0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition.Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±10%)
VHCL/S SEN·RR [km/h]
or [mph]Rear wheel speedVehicle stopped 0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition.Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±10%)
ENGINE SPEED [rpm] Engine speedEngine stopped
(Engine speed: Less than 400 rpm)0 rpm
Engine running
(Engine speed: 400 rpm or more)Approximately
equal to the indica-
tion on tachometer
THRTL POS SEN [V]Accelerator pedal posi-
tion (APP) sensor signal
voltageAccelerator pedal: Release Approx. 0.5V
Accelerator pedal: Fully depressed Approx. 4.0V
FLUID TEMP SE [V]Transfer fluid tempera-
ture signal voltageTransfer fluid temperature approx. 20 - 80°C (68 - 176°F) Approx. 1.1 - 0.3V
BATTERY VOLT [V]Power supply voltage for
transfer control unitIgnition switch: ON Battery voltage
2WD SWITCH [ON/OFF]Input condition from 4WD
shift switch4WD shift switch: 2WD ON
4WD shift switch: AUTO, 4H or 4LO OFF
AUTO SWITCH [ON/
OFF]Input condition from 4WD
shift switch4WD shift switch: AUTO ON
4WD shift switch: 2WD, 4H or 4LO OFF
LOCK SWITCH [ON/
OFF]Input condition from 4WD
shift switch4WD shift switch: 4H ON
4WD shift switch: 2WD, AUTO or 4LO OFF
4L SWITCH [ON/OFF]Input condition from 4WD
shift switch4WD shift switch: 4LO ON
4WD shift switch: 2WD, AUTO or 4H OFF
N POSI SW TF [ON/
OFF]Condition of neutral-4LO
switch• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD,
AUTO or 4HOFF
4WD shift switch: 4H to
4LO (While actuator mo-
tor is operating.)OFF → ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.)ON → OFF
4WD shift switch: 4LO ON
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< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
ATP SWITCH [ON/OFF] Condition of ATP switch• Vehicle stopped
• Engine running
• A/T selector lever “N”
• Brake pedal depressed4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is
operating.) ON
Except the above OFF
WAIT DETCT SW [ON/
OFF]Condition of wait detec-
tion switch• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD,
AUTO or 4HOFF
4WD shift switch: 4H to
4LO (While actuator mo-
tor is operating.)OFF → ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.)ON → OFF
4WD shift switch: 4LO ON
LINE PRES SW [ON/
OFF]Condition of line pres-
sure switch• A/T selector lever “D” position
• 4WD shift switch: 2WD, AUTO or 4HON
• Except the above
• The vehicle has been left at
room temperature for 5
minutes and more with ig-
nition switch in “OFF” posi-
tion.• Ignition switch: ON
• A/T selector lever: “P”
or "N" position
• 4WD shift switch: other
than AUTOOFF
CL PRES SW [ON / OFF]Condition of clutch pres-
sure switch• Vehicle stopped
• Engine running
• A/T selector lever “D” position
• 4WD shift switch: AUTO or 4H (“Wait” function is not op-
erating.)ON
• Vehicle stopped
• Engine running
• 4WD shift switch: 2WD (“Wait” function is not operat-
ing.)OFF
N POSI SW AT [ON/
OFF]Input condition from A/T
PNP switch• Vehicle stopped
• Engine running
• Brake pedal depressedA/T selector lever posi-
tion: NON
Except the above OFF
R POSI SW AT [ON/
OFF]Input condition from A/T
PNP switch• Vehicle stopped
• Engine running
• Brake pedal depressedA/T selector lever posi-
tion: RON
Except the above OFF
P POSI SW AT [ON/OFF]Input condition from A/T
PNP switch• Vehicle stopped
• Engine running
• Brake pedal depressedA/T selector lever posi-
tion: PON
Except the above OFF
ABS OPER SW [ON/
OFF]Condition of ABS operat-
ingABS is operating. ON
ABS is not operating. OFF
VDC OPER SW [ON/
OFF]Condition of VDC operat-
ingVDC is operating. ON
VDC is not operating. OFF
TCS OPER SW [ON/
OFF]Condition of TCS operat-
ingTCS is operating. ON
TCS is not operating. OFF
THROTTLE POSI [0.0/8]Condition of throttle
openingWhen depressing accelerator pedal
(Value rises gradually in response to throttle position.)0.0/8 - 8.0/8
4WD MODE [AUTO/
LOCK/2WD/4L]Control status of 4WD
(Output condition of 4WD
shift indicator lamp and
4LO indicator lamp)• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD 2WD
4WD shift switch: AUTO AUTO
4WD shift switch: 4H LOCK
4WD shift switch: 4LO 4L Monitored item [Unit] Content Condition Display value
TROUBLE DIAGNOSIS
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VHCL/S COMP [km/h] or
[mph]Vehicle speedVehicle stopped 0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition.Approximately
equal to the indica-
tion on speedome-
ter (Inside of
±10%)
COMP CL TORQ [kgm]Condition of control
torque• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD 0 kg-m
4WD shift switch: AUTO39 - 1,353 N·m
(4 - 138 kg-m, 29 -
998 ft-lb)
4WD shift switch: 4H or
4LO1,353 N·m
(138 kg-m, 998 ft-
lb)
DUTY SOLENOID [%]Condition of clutch pres-
sure solenoid• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO4%
2-4WD SOL [ON/OFF]Condition of 2-4WD shift
solenoid valve• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H
(“Wait” function is operat-
ing.)OFF
2-4WD SOL MON [ON/
OFF]Check signal for transfer
control unit signal output• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H
(“Wait” function is operat-
ing.)OFF
MOTOR RELAY [ON/
OFF]Condition of transfer mo-
tor relay• Accelerator pedal de-
pressed
• Vehicle stopped
• Engine running
• Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“P” or “N” position)OFF
("ON" for approx. 2
sec. after shifting
to “P” and “N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T se-
lector lever “P” or “N” po-
sition)ON
4WD shift switch: 4H (A/T
selector lever “P” posi-
tion)OFF
("ON" for approx. 2
sec. after shifting
to “P”.)
4WD shift switch: 4H (Ex-
cept for A/T selector lever
“P” position)ON Monitored item [Unit] Content Condition Display value
TF-38
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
MOTOR RELAY MON
[ON/OFF]Check signal for transfer
control unit signal output• Accelerator pedal de-
pressed
• Vehicle stopped
• Engine running
• Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“P” or “N” position)OFF
("ON" for approx. 2
sec. after shifting
to “P” and “N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T se-
lector lever “P” or “N” po-
sition)ON
4WD shift switch: 4H (A/T
selector lever “P” posi-
tion)OFF
("ON" for approx. 2
sec. after shifting
to “P”.)
4WD shift switch: 4H (Ex-
cept for A/T selector lever
“P” position)ON
4WD FAIL LAMP [ON/
OFF]Condition of 4WD warn-
ing lamp4WD warning lamp: ON ON
4WD warning lamp: OFF OFF
2WD IND [ON/OFF]Condition of 4WD shift in-
dicator lamp (2WD indi-
cator lamp)2WD indicator lamp of 4WD shift indicator lamp: OFF OFF
2WD indicator lamp of 4WD shift indicator lamp: ON ON
AUTO IND [ON/OFF]Condition of 4WD shift in-
dicator lamp (AUTO indi-
cator lamp)AUTO indicator lamp of 4WD shift indicator lamp: OFF OFF
AUTO indicator lamp of 4WD shift indicator lamp: ON ON
LOCK IND [ON/OFF]Condition of 4WD shift in-
dicator lamp (Lock indi-
cator lamp)Lock indicator lamp of 4WD shift indicator lamp: OFF OFF
Lock indicator lamp of 4WD shift indicator lamp: ON ON
4L IND [ON/OFF]Condition of 4LO indica-
tor lamp condition4LO indicator lamp: OFF OFF
4LO indicator lamp: ON ON
ATP IND [ON/OFF]Condition of ATP indica-
tor lamp ATP indicator lamp: ON ON
AT P i n d i c a t o r l a m p : O F F O F F
SHIFT POS SW1 [ON/
OFF]Condition of actuator po-
sition switch 1
(Low)• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4LO ON
4WD shift switch: 2WD,
AUTO or 4HOFF
SHIFT POS SW2 [ON/
OFF]Condition of actuator po-
sition switch 2
(High)• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4H,
AUTO or 2WDON
4WD shift switch: 4LO OFF
SHIFT ACT1 [ON/OFF]Output condition to actu-
ator motor (High)• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4H to
4LO (“Wait” function is
operating.)ON
Except the above OFF
SHIFT AC MON1 [ON/
OFF]Check signal for transfer
control unit signal output• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4H to
4LO (“Wait” function is
operating.)ON
Except the above OFF
SHIFT ACT2 [ON/OFF]Output condition to actu-
ator motor (Low)• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is op-
erating.)ON
Except the above OFF Monitored item [Unit] Content Condition Display value
TROUBLE DIAGNOSIS
TF-39
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TRANSFER CONTROL UNIT TERMINAL CONNECTOR LAYOUT
NOTE:
Data are reference value and are measured between each terminal and ground.
SHIFT AC MON2 [ON/
OFF]Check signal for transfer
control unit signal output• Vehicle stopped
• Engine running
• A/T selector lever “N” posi-
tion
• Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is op-
erating.)ON
Except the above OFF
T/F F SPEED [km/h] or
[mph]Displayed, but do not use.
A/T R SPEED [km/h] or
[mph]Condition of vehicle
speed sensor A/T (Revo-
lution sensor)During drivingApproximately
matches the out-
put shaft speed.
AT GEAR POSI [1/2/3/4/
5]Condition of A/T selector
lever positionDisplays actual A/T gear position. 1/2/3/4/5 Monitored item [Unit] Content Condition Display value
WDIA0378E
Te r m i n a lWire
colorItem Condition Data (Approx.)
1 GR 2-4WD shift solenoid valve• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 2WD 0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
2 B/W4WD shift indicator lamp
(2WD indicator lamp)2WD indicator lamp: OFF Battery voltage
2WD indicator lamp: ON 0V
3 B Ground Always 0V
4 Y/L Transfer shift high relay• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
5 W/B 4WD warning lamp4WD warning lamp: ON 0V
4WD warning lamp: OFF Battery voltage
6 B Ground Always 0V
7 L CAN-H — —
8 P CAN-L — —
9G/W4WD shift switch
(2WD)Ignition switch: ON4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
TF-42
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
CONSULT-II Function (ALL MODE AWD/4WD)INFOID:0000000003532527
FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
41 RTransfer motor relay moni-
tor• Accelerator pedal
depressed
• Vehicle stopped
• Engine running
• Brake pedal de-
pressed4WD shift switch: 2WD 0V
4WD shift switch: AUTO or 4LO (A/T selec-
tor lever “P” or “N” position)0V
(Battery volt-
age for approx.
2 sec. after
shifting to “P”
and “N”.)
4WD shift switch: AUTO or 4LO (Except for
A/T selector lever “P” or “N” position)Battery voltage
4WD shift switch: 4H (A/T selector lever
“P” position)0V
(Battery volt-
age for approx.
2 sec. after
shifting to “P”.)
4WD shift switch: 4H (Except for A/T selec-
tor lever “P” position)Battery voltage
42 P/GTransfer shift low relay
monitor• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
43 G/Y Wait detection switch• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)Battery voltage
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.)0V → Battery
voltage
4WD shift switch: 4LO 0V
44 LG/BActuator position switch 1
(Low)• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed4WD shift switch: 4LO 0V
4WD shift switch: 2WD, AUTO or 4H Battery voltage
45 B Ground Always 0V
47 WPower supply
(Memory back-up)Ignition switch: ON Battery voltage
Ignition switch: OFF Battery voltage Te r m i n a lWire
colorItem Condition Data (Approx.)
ALL MODE AWD/4WD diag-
nostic modeDescription
SELF-DIAG RESULTS Displays transfer control unit self-diagnosis results.
DATA MONITOR Displays transfer control unit input/output data in real time.
WORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the transfer control unit for set-
ting the status suitable for required operation, input/output signals are received from the transfer control
unit and received data is displayed.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER Transfer control unit part number can be read.