PG-24
< SERVICE INFORMATION >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
43 L/Y Wiper auto stop signal InputON or
STARTWiper switch OFF, LO, INT Battery voltage
44 BRDaytime light relay
controlInput ONDaytime light system active 0V
Daytime light system inactive Battery voltage
45 G/W Horn relay control Input ONWhen door locks are operated
using key fob (OFF → ON)*1Battery voltage → 0V
46 GRFuel pump relay con-
trolInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
47 OThrottle control motor
relay controlInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
48 B/RStarter relay (inhibit
switch)InputON or
STARTSelector lever in "P" or "N" 0V
Selector lever any other posi-
tionBattery voltage
49 R/L Trailer tow relay Output ONLighting
switch must
be in the 1st
positionOFF 0V
ON Battery voltage
50 W/R Front fog lamp (LH) OutputON or
STARTLighting
switch must
be in the 2nd
position
(LOW beam
is ON) and
the front fog
lamp switchOFF 0V
ON Battery voltage
51 W/R Front fog lamp (RH) OutputON or
STARTLighting
switch must
be in the 2nd
position
(LOW beam
is ON) and
the front fog
lamp switchOFF 0V
ON Battery voltage
52 LLH low beam head-
lampOutput — Lighting switch in 2nd position Battery voltage
54 R/YRH low beam head-
lampOutput — Lighting switch in 2nd position Battery voltage
55 GLH high beam head-
lampOutput —Lighting switch in 2nd position
and placed in HIGH or PASS
positionBattery voltage
56L/W*2
Y*3LH high beam head-
lampOutput —Lighting switch in 2nd position
and placed in HIGH or PASS
positionBattery voltage
57 R/LParking, license, and
tail lampOutput ONLighting
switch 1st po-
sitionOFF 0V
ON Battery voltage
59 B Ground Input — — 0V
60 B/WRear window defog-
ger relayOutputON or
STARTRear defogger switch ON Battery voltage
Rear defogger switch OFF 0V Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value
(Approx.) Igni-
tion
switchOperation or condition
PG-60
< SERVICE INFORMATION >
HARNESS
Code Section Wiring Diagram Name
A/C,A ATC Auto Air Conditioner
A/SUSP RSU Rear Air Suspension
AF1B1 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 1)
AF1B2 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 2)
AF1HB1 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 1)
AF1HB2 EC Air Fuel Ratio (A/F) Sensor 1 (Bank 2)
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
A/T AT A/T Assembly
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Auto Light Control
B/CLOS BL Back Door Auto Closure System
BACK/L LT Back-up Lamp
BRK/SW EC Brake Switch
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COOL/F EC Cooling Fan Control
COMBSW LT Combination Switch
COMM AV Audio Visual Communication System
COMPAS DI Compass and Thermometer
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
DVD AV DVD Entertainment System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Bank 1
FUELB2 EC Fuel Injection System Bank 2
H/AIM LT Headlamp Aiming Control
H/PHON AV Hands Free Telephone
H/LAMP LT Headlamp
HORN WW Horn
HSEAT SE Heated Seat
ICC ACS Intelligent Cruise Control
ICCBOF EC ICC Brake Switch
PR-6
< SERVICE INFORMATION >
FRONT PROPELLER SHAFT
2. Remove the snap ring.
3. Push out and remove the journal bearing by lightly tapping the
yoke with a hammer, taking care not to damage the journal or
yoke hole.
4. Remove the bearing at the opposite side in above operation.
NOTE:
Put marks on the disassembled parts so that they can be rein-
stalled in their original positions from which they were removed.
ASSEMBLY
Journal
1. Assemble the journal bearings. Apply multipurpose grease on
the bearing inner surface.
NOTE:
During assembly, use caution so that the needle bearings do not
fall down.
APD011
SPD732
SPD131
WPD019
PR-10
< SERVICE INFORMATION >
REAR PROPELLER SHAFT
• While holding the flange yoke on one side, check axial play of thejoint as shown. If the journal ax ial play exceeds the specification,
repair as necessary .
• Check the propeller shaft for bend and damage. If damage is detected, replace the propeller shaft assembly.
INSTALLATION
Installation is in the reverse order of removal.
• After installation, check for vibration by driving the vehicle. Refer to PR-3, "
NVH Troubleshooting Chart".
CAUTION:
Do not reuse the bolts and nuts. Always install new ones.
Disassembly and AssemblyINFOID:0000000003532581
DISASSEMBLY
Journal
1. Put matching marks on the rear propeller shaft and flange yoke
as shown.
CAUTION:
For matching marks use paint. Never damage the rear pro-
peller shaft or flange yoke.
2. Remove the snap ring.
3. Push out and remove the journal bearing by lightly tapping the yoke with a hammer, taking care not to damage the journal or
yoke hole.Journal axial play : 0.02 mm (0.0008 in) or less
LDIA0117E
SPD128
APD011
SPD732
SERVICE DATA AND SPECIFICATIONS (SDS)
PR-13
< SERVICE INFORMATION >
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000003532582
2WD Model
4WD Model
Snap RingINFOID:0000000003532583
Model 2F1310
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
Model 2S1410
Applied modelVK56DE
Propeller shaft model2S1410
Number of joints2
Coupling method with rear final drive Flange type
Coupling method with transmission Sleeve type
Shaft length (Spider to spider) 1606.9 mm (63.26 in)
Shaft outer diameter 127.6 mm (5.02 in)
Journal axial play 0.02 mm (0.0008 in) or less
Propeller shaft run out limit 1.02 mm (0.0402 in) or less
Propeller shaft joint flex effort 2.26 N·m (0.23 kg-m, 20 in-lb) or less
Applied modelVK56DE
Propeller shaft modelFront Rear
2F1310 2S1410
Number of joints2
Coupling method with front final drive Flange type
Coupling method with transfer Flange type Sleeve type
Shaft length (Spider to spider) 718 mm (28.27 in) 1126.6 mm (44.35 in)
Shaft outer diameter 63.5 mm (2.5 in) 102.46 mm (4.03 in)
Journal axial play 0.02 mm (0.0008 in) or less
Propeller shaft run out limit 0.6 mm (0.024 in) or less 1.02 mm (0.0402 in) or less
Propeller shaft joint flex effort1.96 N·m (0.20 kg-m, 17 in-lb)
or less2.26 N·m (0.23 kg-m, 20 in-lb)
or less
Thickness Color Part Number*
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) No paint 37153-C9400
STEERING WHEEL
PS-7
< SERVICE INFORMATION >
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STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000003532824
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
• Check if the mounting nuts for steering gear assembly are loose.
Refer to PS-15
.
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Front Wheel Alignment" .
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositioning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer sockets, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60° – 80°C (140° – 176°F).
4. Tires need to be inflated to specified pressure. Refer to WT-28, "
Tire".
5. Check steering wheel turning force using Tool when steering
wheel has been turned 360° from the neutral position.
6. If steering wheel turning force is out of specification, inspect
steering column. Refer to PS-13, "
Disassembly and Assembly" .
7. If steering column meets specification, repair steering gear.
Refer to PS-17, "
Disassembly and Assembly". End play of the axial direction for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number : J-44372
Steering wheel
turning force: 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
RAX-8
< SERVICE INFORMATION >
REAR DRIVE SHAFT
5. Separate the drive shaft from the wheel hub and bearing assembly by lightly tapping the end with a suit-
able hammer and wood block. If it is difficult to separate, use a suitable puller.
6. Remove the drive shaft.
CAUTION:
When removing the drive shaft, do not bend at an excessive angle to the drive shaft joint. Do not
excessively extend the slide joint.
INSPECTION AFTER REMOVAL
• Move the joint up and down, left and right, and in the axial direc-
tion. Check for any rough movement or significant looseness.
• Check the boot for cracks or other damage, and for any grease
leakage.
• If necessary, disassemble the drive shaft, and repair as necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Do not reuse the drive shaft inside flange bolts, discard after removal and use new bolts for installation.
• Do not reuse the cotter pin, discard after removal and use a new cotter pin for installation.
Disassembly and AssemblyINFOID:0000000003532628
DISASSEMBLY
Final Drive Side
1. Mount the drive shaft in a vise.
CAUTION:
RAA0030D
Drive shaft lock nut : Refer to RAX-7, "Component".
Drive shaft inside flange bolts : Refer to RAX-7, "
Component".
1. Plug 2. Housing 3. Snap ring
4. Ball cage, steel ball, liner race assembly 5. Stopper ring 6. Boot band
7. Boot 8. Shaft 9. Circlip
10. Joint sub-assembly
SDIA1488E
RF-4
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Work FlowINFOID:0000000003533092
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer comments; refer to RF-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by test driving the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions. Hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
• Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
• Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge
as acceptable may be irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
SBT842