ACS-10
< SERVICE INFORMATION >[ICC]
ACTION TEST
1. Start the engine. Then, check that the following operations are
performed correctly.
2. Vehicle-to-vehicle distance control mode is displayed when ON/
OFF switch is pressed ON. Vehicle-to-vehicle distance control
mode goes off when ON/OFF switch is turned to OFF.
3. Turn off the ignition switch while ON/OFF switch is ON. Turn the
ignition switch back to ON and confirm that CRUISE lamp and
ICC system display are OFF.
CHECK FOR ACCEL/RES, COAST/SET, CANCEL SWITCHES
1. Check if ACCEL/RES, COAST/SET, CANCEL switches operate smoothly.
2. Check if switch buttons rebound as the buttons are released.
CHECK FOR DISTANCE SWITCH
1. Start the engine.
2. Press the ON/OFF switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of:
(long)→(middle)→(short).
NOTE:
The set distance indicator shows long immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
SET CHECKING
1. Press the ON/OFF switch for more than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (89 MPH).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set when the COAST/SET switch is released.
NOTE:
• ICC system display in the combination meter shows nothing.
CHECK FOR INCREASE OF THE CRUISING SPEED
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1.6 km/h (1 MPH) as ACCEL/RES switch is pushed.
NOTE:
• If the ACCEL/RES switch is held, the vehicle speed increases until the switch is released.
• The maximum set speed is 144 km/h (89 MPH).
WKIA1978E
SKIA6178E
ACTION TEST
ACS-11
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1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1.6 km/h (1 MPH) as COAST/SET switch is pushed.
NOTE:
• Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers to
32 km/h (20 MPH).
• The lowest set speed is 40 km/h (25 MPH).
CHECK FOR THE CANCELLATION OF CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE (NORMAL
DRIVING CONDITION) IN THE FOLLOWING CASES:
Refer to "CHECK FOR THE CANCELLATION OF VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
(NORMAL DRIVING CONDITION) IN THE FOLLOWING CASES:" .
CHECK FOR RESTORING THE SPEED THAT IS SET BY CONVENTIONAL (FIXED SPEED) CRUISE CONTROL
MODE BEFORE ICC CANCELLATION
Refer to "CHECK FOR RESTORING THE SPEED THAT IS SET BY VEHICLE-TO-VEHICLE DISTANCE
CONTROL MODE BEFORE CANCELLATION" .
CHECK ON/OFF SWITCH OPERATION
1. Start the engine. Then, check that the following operations are
performed correctly.
2. CRUISE lamp (green) illuminates and ICC system indicator
goes off when ON/OFF switch is pressed ON for more than 1.5
seconds. The CRUISE lamp goes off when ON/OFF switch is
turned to OFF.
3. Turn off the ignition switch while ON/OFF switch is ON. Turn the
ignition switch back to ON and confirm that CRUISE lamp is
OFF.
CHECK FOR ACCEL/RES, COAST/SET, CANCEL SWITCHES
1. Check if ACCEL/RES, COAST/SET, CANCEL switches operate smoothly.
2. Check if switch buttons rebound as the buttons are released.
WKIA2038E
ACS-12
< SERVICE INFORMATION >[ICC]
LASER BEAM AIMING ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT
Outline of Laser Beam Aiming Adjustment ProcedureINFOID:0000000003533782
CAUTION:
• The laser beam aiming adjustment cannot be performed without CONSULT-II.
• The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board. For details, refer to Technical Service Bulletin.
3. Adjust the sensor following the procedure on CONSULT-II.
4. Check system operation after the adjustment.
PreparationINFOID:0000000003533783
• Place the vehicle on level ground. Shift the transmission into "P" position and release the parking brake.
• Adjust the tire pressure to the specified value.
• See that there is no load in the vehicle. Coolant, engine oil and fuel should be filled to correct level.
• Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air sus-
pension system. Refer to RSU-10, "
Basic Inspection" .
• Clean the sensor with a soft cloth.
Setting up the ICC Target BoardINFOID:0000000003533784
CAUTION:
Accuracy in setting up the ICC target board is essential for the laser beam aiming adjustment. For
details, refer to Technical Service Bulletin.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown.Tool number : KV99110100 (J-45718)
LKIA0632E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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1. Touch “ACTIVE TEST” on "SELECT DIAG MODE" screen.
2. Touch any of “ICC BUZZER 1”, “METER LAMP”, “STOP LAMP”
and “BOOSTER SOL/V 3” on "SELECT TEST ITEM" screen.
3. Touch “START”.
4. Active test screen will be shown.
ICC BUZZER 1
• Touch “ON” and “OFF” to check that ICC warning chime operates
as in the following chart.
METER LAMP
• Start engine.
• Touch “ON” and “OFF” to check that ICC system displays operate as required.
• The following ICC lamps will illuminate at the same time, CRUISE
(orange), CRUISE (green), SET and ICC digital display.
STOP LAMP
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ICC BUZZER 1 ON OFF
Buzzer sound Beep Not activated
SKIA1228E
METER LAMP ON OFF
All ICC system displays Full illumination OFF
SKIA1231E
ACS-30
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
• Touch “ON” and “OFF” to check that the stop lamps operate as in
the following chart.
BOOSTER SOL/V 3
• Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that follow-
ing operation condition is caused by operating monitor and brake
pedal.
• “START” is displayed 10 seconds after operation start. (Active test
is completed.)
Self-Diagnostic FunctionINFOID:0000000003533793
WITH CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-9 .
2. Stop vehicle, turn ignition switch OFF, then connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. With engine started, touch “START”, “ICC”, “SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
If “ICC” cannot be shown after several attempts, the ICC unit may be malfunctioning and should
be replaced. Refer to ACS-55
.
4. Self-diagnostic result appears on screen. If “NO DTC ···” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. Refer to ACS-34, "
Diagnostic Trouble Code (DTC) Chart", perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start engine and touch “START”, “ICC”, “SELF-DIAG RESULTS”, and “ERASE” on CONSULT-II.
CAUTION:
DTC of an existing malfunction will not erase. If the memory does not erase, GO TO step 5.
8. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-II
STOP LAMP ON OFF
Stop lamp Lamp ON Lamp OFF
SKIA1232E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
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1. Go to operation check after asking the customer for symptom information. Refer to ACS-9.
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. Turn ignition switch ON, and wait 5 seconds. Press ACCEL/RES
switch 5 times, and then press COAST/SET switch 5 times all
within 5 seconds to start self-diagnosis.
CAUTION:
• Do not start the engine.
• Do not press the ICC ON/OFF switch ON.
• When operation above is not completed within the 5 to 10 sec-
ond window, DTC will not be displayed.
• If self-diagnosis mode cannot be started after several
attempts, the ICC unit may be malfunctioning and should be
replaced. Refer to "SELF-DIAGNOSIS BY ICC SYSTEM DIS-
PLAY WILL NOT RUN".
5. When self-diagnosis mode is started, DTCs are shown on set vehicle speed indicator.
CAUTION:
• DTC will disappear after 5 minutes.
• When multiple malfunctions are detected, a maximum of 3 code numbers can be stored; the lat-
est malfunction will be displayed first.
6. Check ACS-34, "
Diagnostic Trouble Code (DTC) Chart" , and repair or replace if necessary.
7. After repair, erase DTC stored in the ICC unit. Refer to "Self-Diagnostic Erasing Method".
8. DTC 55 will be shown.
9. Turn ignition switch OFF to exit the diagnosis.
10. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times within a 10
second time period.
CAUTION:
• Switch inputs must be received within a 10 second time period.
• When operation is not completed within 10 seconds start again from step 1.
4. DTC 55 will be shown.
CAUTION:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
WKIA1921E
WKIA1922E
TROUBLE DIAGNOSIS FOR SYMPTOMS
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• Perform ICC system running test. Refer to ACS-9, "ICC System Running Test" . Then perform
self-diagnosis of ICC system again.
Symptom 8 the System Does Not Detect the Vehicle Ahead at AllINFOID:0000000003533822
1.VISUAL CHECK
1. With ignition switch turned ON (engine not started), check that all indicator lamps in ICC system display
are continuously lit. (Check for a missing segment in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check combination meter. Refer to DI-15, "
How to Proceed with Trouble Diagnosis".
2. VISUAL CHECK
• Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test. Refer to ACS-9, "
ICC System Running Test".
NG >> GO TO 3.
3.VISUAL CHECK
• Check ICC sensor body window for cracks and scratches.
OK or NG
OK >> GO TO 4.
NG >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-55, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to ACS-9, "
ICC System Running Test". Then perform
self-diagnosis of ICC system again.
4.ADJUST ICC SENSOR
• After performing laser beam aiming adjustment, perform ICC system running test. Refer to ACS-9, "
ICC Sys-
tem Running Test". Check that preceding vehicle detection performance has been improved.
OK or NG
OK >> Inspection End.
NG >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-55, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to ACS-9, "
ICC System Running Test". Then perform
self-diagnosis of ICC system again.
AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSMISSION
SERVICE INFORMATION ............................6
INDEX FOR DTC .................................................6
Alphabetical Index .....................................................6
DTC No. Index ..........................................................6
PRECAUTIONS ...................................................8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
8
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
8
Precaution .................................................................8
Service Notice or Precaution .....................................9
PREPARATION ..................................................11
Special Service Tool ...............................................11
Commercial Service Tool ........................................12
A/T FLUID ...........................................................13
Changing Automatic Transmission Fluid (ATF) ......13
Checking Automatic Transmission Fluid (ATF) .......13
A/T Fluid Cooler Cleaning .......................................15
A/T CONTROL SYSTEM ....................................19
Cross-Sectional View (2WD models) ......................19
Cross-Sectional View (4WD models) ......................20
Shift Mechanism ......................................................20
TCM Function ..........................................................31
CAN Communication ...............................................32
Input/Output Signal of TCM .....................................33
Line Pressure Control .............................................33
Shift Control ............................................................35
Lock-up Control .......................................................36
Engine Brake Control ..............................................37
Control Valve ...........................................................37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......39
Introduction .............................................................39
OBD-II Function for A/T System ..............................39
One or Two Trip Detection Logic of OBD-II ............39
OBD-II Diagnostic Trouble Code (DTC) ..................39
Malfunction Indicator Lamp (MIL) ............................41
TROUBLE DIAGNOSIS ....................................43
DTC Inspection Priority Chart ..................................43
Fail-Safe ..................................................................43
How To Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
44
A/T Electrical Parts Location ...................................50
Circuit Diagram ........................................................51
Inspections Before Trouble Diagnosis .....................51
Check Before Engine Is Started ..............................55
Check at Idle ............................................................55
Cruise Test - Part 1 .................................................56
Cruise Test - Part 2 .................................................58
Cruise Test - Part 3 .................................................59
Vehicle Speed When Shifting Gears .......................59
Vehicle Speed When Performing and Releasing
Complete Lock-up ...................................................
60
Vehicle Speed When Performing and Releasing
Slip Lock-up .............................................................
60
Symptom Chart ........................................................60
TCM Input/Output Signal Reference Value .............82
CONSULT-II Function (A/T) ....................................83
DTC U1000 CAN COMMUNICATION LINE .....91
Description ...............................................................91
On Board Diagnosis Logic .......................................91
Possible Cause ........................................................91
DTC Confirmation Procedure ..................................91
Wiring Diagram - AT - CAN .....................................92
Diagnosis Procedure ...............................................93
DTC P0615 START SIGNAL CIRCUIT .............94
Description ...............................................................94
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................
94
On Board Diagnosis Logic .......................................94
Possible Cause ........................................................94
DTC Confirmation Procedure ..................................94
Wiring Diagram - AT - STSIG ..................................95
Diagnosis Procedure ...............................................95