AT-218
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
17. Install snap ring to A/T assembly harness connector.
18. Connect A/T assembly harness connector.
19. Connect the negative battery terminal
20. Refill the A/T with fluid and check fluid level and for fluid leak-
age. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)".
CAUTION:
After completing installation, check A/T fluid leakage and fluid
level. Refer to AT-13, "
Changing Automatic Transmission Fluid
(ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal
2. Remove oil pan and oil pan gasket. Refer to AT-209, "
Oil Pan".
3. Disconnect A/T fluid temperature sensor 2 connector (A).
CAUTION:
Be careful not to damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
• : Terminal clip
5. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
6. Remove bracket from A/T fluid temperature sensor 2.
Installation
SCIA5039E
SCIA8125E
SCIA5253E
SCIA5264E
ON-VEHICLE SERVICE
AT-219
< SERVICE INFORMATION >
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1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-228, "
Component".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
• : Terminal clip
5. Install oil pan to transmission case. Refer to AT-209, "
Oil Pan".
6. Connect the negative battery terminal
7. Refill the A/T with fluid and check fluid level and for fluid leakage. Refer to AT-13, "
Changing Automatic
Transmission Fluid (ATF)".
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-13, "
Changing
Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid (ATF)".
Rear Oil SealINFOID:0000000003532479
REMOVAL AND INSTALLATION
Removal
SCIA5264E
SCIA5253E
SCIA8125E
AT-220
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
1. Remove rear propeller shaft. Refer to PR-8, "Removal and
Installation".
2. Remove transfer from transmission (4WD models). Refer to TF-
128, "Removal and Installation".
3. Remove rear oil seal using suitable tool.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush with component face into
the extension case (2WD models) using Tool, or adapter case
(4WD models) using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-128,
"Removal and Installation".
3. Install rear propeller shaft. Refer to PR-8, "
Removal and Installa-
tion".
CAUTION:
After completing installation, check for A/T fluid leakage and
fluid level. Refer to AT-13, "
Changing Automatic Transmission
Fluid (ATF)" and AT-13, "Checking Automatic Transmission
Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
SCIA5583E
TRANSMISSION ASSEMBLY
AT-225
< SERVICE INFORMATION >
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• When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
• Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation check fluid leakage, fluid level and the
positions of A/T. Refer to AT-13, "
Checking Automatic Transmis-
sion Fluid (ATF)", AT-208, "Checking of A/T Position" and AT-208, "Adjustment of A/T Position".
Removal and Installation (4WD)INFOID:0000000003532482
COMPONENTS
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
AWDIA0441GB
TRANSMISSION ASSEMBLY
AT-227
< SERVICE INFORMATION >
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17. Plug any openings such as the fluid charging pipe hole.
18. Remove A/T assembly to engine bolts using power tool.
19. Remove A/T assembly with transfer from vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to transmission jack.
20. Remove transfer from A/T assembly. Refer to TF-128, "
Removal and Installation".
INSPECTION
Installation and Inspection of Torque Converter
• After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the reverse order of removal, while paying attention to the fol-
lowing:
• When installing transmission to the engine, attach the bolts as shown.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
• Align the positions of bolts for drive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation, check fluid leakage, fluid level, and
the positions of A/T. Refer to AT-13, "
Checking Automatic Trans-
mission Fluid (ATF)", AT-208, "Checking of A/T Position" and AT-208, "Adjustment of A/T Position". Dimension A : 24.0 mm (0.94 in) or more
SAT017B
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
ATC-20
< SERVICE INFORMATION >
OIL
OIL
Maintenance of Oil Quantity in CompressorINFOID:0000000003533232
The oil in the compressor circulates through the system with the refrigerant. Add oil to compressor when
replacing any component or after a large refrigerant leakage has occurred. It is important to maintain the spec-
ified amount.
If oil quantity is not maintained properly, the following malfunctions may result:
• Lack of oil: May lead to a seized compressor
• Excessive oil: Inadequate cooling (thermal exchange interference)
OIL
Name: NISSAN A/C System Oil Type S or equivalent
CHECKING AND ADJUSTING
CAUTION:
If excessive oil leakage is noted, do no t perform the oil return operation.
Start the engine and set the following conditions:
Test Condition
• Engine speed: Idling to 1,200 rpm
• A/C switch: On
• Blower fan speed: MAX position
• Temp. control: Optional [Set so that intake air temperature is 25 ° to 30 ° C (77 ° to 86 °F)]
• Intake position: Recirculation ( )
• Perform oil return operation for about ten minutes
Adjust the oil quantity according to the following table.
Oil Adjusting Procedure for Components Replacement Except Compressor
After replacing any of the following major component s, add the correct amount of oil to the system.
Amount of oil to be added :
• *1: If refrigerant leak is small, no addition of oil is needed.
Oil Adjustment Procedure for Compressor Replacement
Part replaced Oil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Front evaporator 75 (2.5, 2.6) —
Rear evaporator 75 (2.5, 2.6) —
Condenser 75 (2.5, 2.6) —
Liquid tank 5 (0.2, 0.2) Add if compressor is not replaced.
In case of refrigerant leak 30 (1.0, 1.1) Large leak
— Small leak *1
TROUBLE DIAGNOSISATC-85
< SERVICE INFORMATION >
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Check continuity between terminals by supplying 12 volts and
ground to coil side terminals of relay.
Front Blower Motor
Confirm smooth rotation of the blower motor.
• Ensure that there are no foreign particles inside the blower unit.
• Apply 12 volts to terminal 2 and ground to terminal 1 and verify that the motor operates freely and quietly.
Rear Blower Motor CircuitINFOID:0000000003533257
SYMPTOM:
• Blower motor operation is malfunctioning.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIO NAL CHECK - REAR AIR CONTROL (FRONT)
1. Press AUTO switch.
2. Set the rear blower control dial (front) to REAR position.
3. Turn the rear blower control dial (rear) and check for rear blower operation. NOTE:
If the engine coolant temperature increases above 111.9 °C (233.6 °F) the front air control turns OFF the
rear blower motor. When the engine coolant temperature drops below 110 °C (230 °F) the front air control
turns the rear blower motor back ON.
4. Continue checking that rear blower speed increases as the rear blower control dial is rotated clockwise.
Does the rear blower motor operate correctly?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
WJIA1401E
WJIA1508E
TROUBLE DIAGNOSISATC-107
< SERVICE INFORMATION >
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Low-pressure Side Some
times Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low. • There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
• Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
• Replace liquid tank.
• Check oil for contamination.
• Temperature of expansion valve inlet is extremely low
as compared with areas
near liquid tank.
• Expansion valve inlet may be frosted.
• Temperature difference oc- curs somewhere in high-
pressure side. High-pressure pipe located be-
tween liquit tank and expan-
sion valve is clogged.
• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Expansion valve and liquid
tank are warm or only cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to
ATC-166,
"Checking of Refrigerant
Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion
valve adjustment.
2. Malfunctioning expansion
valve.
3. Outlet and inlet may be clogged. • Remove foreign particles by
using compressed air.
• Check oil for contamination.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Air flow volume is too low. Evaporator is frozen. • Check intake sensor circuit.
Refer to ATC-120, "
Intake
Sensor Circuit" .
• Repair evaporator fins.
• Replace evaporator.
• Refer to AT C - 7 8 , "
Front
Blower Motor Circuit" .
AC353A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes be-
comes negative. • Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
• The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
• Drain water from refrigerant
or replace refrigerant.
• Replace liquid tank.
AC354A