ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-63
< SERVICE INFORMATION >
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Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)INFOID:0000000003531607
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-26
or see EC-643.
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
SEF217U
Diagnostic Test
ModeKEY and ENG.
Sta tusFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MIL bulb for damage (blown, open
circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is de-
tected twice in two consecutive driving cycles (two trip de-
tection logic), the MIL will light up to inform the driver that a
malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
• Misfire (Possible three way catalyst damage)
• One trip detection diagnoses
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
BASIC SERVICE PROCEDURE
EC-73
< SERVICE INFORMATION >
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1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-342
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-336
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-117, "
ECM Re-communicating Function".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-77, "
Throttle Valve Closed Position Learning" .
>> GO TO 13. 650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
15 ± 5° BTDC (in P or N position)
BBIA0379E
EC-74
< SERVICE INFORMATION >
BASIC SERVICE PROCEDURE
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-78, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-75, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-38
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-342
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-336
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18.CHECK ECM FUNCTION 650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
15 ± 5° BTDC (in P or N position)
BBIA0379E
EC-78
< SERVICE INFORMATION >
BASIC SERVICE PROCEDURE
3. Turn ignition switch OFF wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000003531615
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Park/Neutral position (PNP) switch: ON
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-II: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
- Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-77, "Accelerator Pedal Released Position Learning" .
2. Perform EC-77, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF217Z
SEF454Y
EC-80
< SERVICE INFORMATION >
BASIC SERVICE PROCEDURE
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-129
.
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
•Engine stalls.
•Erroneous idle.
Fuel Pressure CheckINFOID:0000000003531616
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
• Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
• Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick
connector o-ring maintains sealability.
• Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Adapter J-44321-6 to check fuel pressure.
• Do not perform fuel pressure check with electrical system operating (i.e. lights, rear defog, A/C, etc.).
Fuel pressure gauge may indicate false readings due to varying engine loads and changes in mani-
fold vacuum.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because JA60 models do not have fuel return system.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE" .
2. Remove engine cover.
3. Remove fuel hose using Quick Connector Release J-45488. Refer to EM-17
.
• Do not twist or kink fuel hose because it is plastic hose.
• Do not remove fuel hose from quick connector.
• Keep fuel hose connections clean.
SEF214Y
BBIA0380E
EC-120
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-49, "Emission-related Diagnostic Information".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION• Engine: Return to the original
trouble condition
• Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING• Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Perform Idle Air Volume Learning.
POWER BAL-
ANCE• Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.• Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN*• Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-II.Cooling fan moves and stops.• Harness and connectors
• Cooling fan motor
• IPDM E/R
ENG COOLANT
TEMP• Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY• Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.• Harness and connectors
•Fuel pump relay
PURG VOL
CONT/V• Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.• Harness and connectors
• Solenoid valve
FUEL/T TEMP
SEN• Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V• Ignition switch: ON
(Engine stopped)
• Turn solenoid valve ON and OFF
with the CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.• Harness and connectors
• Solenoid valve
V/T ASSIGN AN-
GLE• Engine: Return to the original
trouble condition
• Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Intake valve timing control sole-
noid valve
ALTERNATOR
DUTY•Engine: Idle
• Change duty ratio using CON-
SULT-II.Battery voltage changes.• Harness and connectors
• IPDM E/R
•Alternator
EC-356
< SERVICE INFORMATION >
DTC P0441 EVAP CONTROL SYSTEM
Diagnosis Procedure
INFOID:0000000003531855
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2.CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "
Description".
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3.CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-33, "
Description".
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000 rpm after 100 seconds passed after starting engine.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-33, "
Description".
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should not exist.
Vacuum should exist.
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-369
< SERVICE INFORMATION >
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Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnosis ProcedureINFOID:0000000003531864
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.
TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after starting engineBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)11 - 1 4 V
111 W / BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
• More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120BR
BRPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB0050E
PBIB0051E
BBIA0366E