BRC-46
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
4.FRONT PRESSURE SENSOR INSPECTION
1. Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "PRESS SENSOR" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace pressure sensor.
REAR PRESSURE INSPECTION PROCEDURE
1.DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis result display item.
Is the above displayed in the self-diagnosis display items?
YES or NO
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3.REAR PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and rear
pressure sensor connector E32.ABS actuator and electric unit
(control unit) harness connector
E125Body ground Continuity
18
—No 19
20
ConditionData monitor display (Approx.)
PRESS SENSOR
When brake pedal is depressed Positive value
When brake pedal is released 0 bar
Self-diagnosis results
PRESS SEN CIRCUIT
ABS actuator and electric unit (con-
trol unit) connector E125Rear pressure sensor con-
nector E32Continuity
21 1
Ye s 22 3
23 2
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-47
< SERVICE INFORMATION >[VDC/TCS/ABS]
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2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
4.REAR PRESSURE SENSOR INSPECTION
1. Reconnect the rear pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "PRESS SEN 2" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace rear pressure sensor.
Steering Angle Sensor Safe Mode InspectionINFOID:0000000003532797
INSPECTION PROCEDURE
1.INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is on.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Adjust steering angle sensor neutral position. Refer to BRC-54, "
Adjustment of Steering Angle Sensor Neutral
Position".
OK or NG
OK >> GO TO 3.
NG >> Check steering angle sensor. Refer to BRC-36, "
Steering Angle Sensor System".
3.INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is off.
OK or NG
OK >> GO TO 4.
NG >> Perform basic inspection. Refer to BRC-22, "
Basic Inspection".
4.CHECK SELF-DIAGNOSTIC RESULTS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
NOTE:ABS actuator and electric unit (con-
trol unit) connector E125Body ground Continuity
21
—No 22
23
ConditionData monitor display (Approx.)
PRESS SEN 2
When brake pedal is depressed Positive value
When brake pedal is released 0 bar
Self-diagnosis results
ST ANGL SEN SAFE
BRC-50
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS Works FrequentlyINFOID:0000000003532802
INSPECTION PROCEDURE
1.CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-26, "
CONSULT-II Function (ABS)".
2.CHECK WHEEL SENSORS
Check the following.
• Wheel sensor mounting for looseness
• Wheel sensors for physical damage
• Wheel sensor connectors for terminal damage or loose connections
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.CHECK FRONT AND REAR AXLES
Check wheel bearing axial end play. Refer to FAX-5, "
On-Vehicle Inspection and Service" (front) or RAX-5,
"On-Vehicle Inspection and Service" (rear).
OK or NG
OK >> GO TO 4.
NG >> Repair as necessary.
4.CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Refer to BRC-22, "
Basic Inspection".
Is brake fluid pressure distribution normal?
YES >> Inspection End.
NO >> Perform Basic Inspection. Refer to BRC-22, "
Basic Inspection".
Unexpected Pedal ActionINFOID:0000000003532803
INSPECTION PROCEDURE
1.CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-26, "
CONSULT-II Function (ABS)".
2.CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is pedal stroke excessive?
YES >> Perform Basic Inspection. Refer to BRC-22, "Basic
Inspection".
NO >> GO TO 3.
SBR540A
TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-51
< SERVICE INFORMATION >[VDC/TCS/ABS]
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3.CHECK CONNECTOR AND BRAKING PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
• Stopping distance may be longer than vehicles without ABS when road condition is slippery.
• Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7.
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-22, "
Basic Inspection".
4.CHECK WHEEL SENSORS
Check the following.
• Wheel sensor mounting for looseness
• Wheel sensors for physical damage
• Wheel sensor connectors for terminal damage or loose connections
OK or NG
OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, discon-
nection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness
connector. Then retest.
NG >> Repair or replace as necessary.
Long Stopping DistanceINFOID:0000000003532804
INSPECTION PROCEDURE
1.CHECK BASE BRAKING SYSTEM PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
• Stopping distance may be longer than vehicles without ABS when road condition is slippery.
• Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
7.
OK or NG
OK >> Go to BRC-50, "ABS Works Frequently".
NG >> Perform Basic Inspection. Refer to BRC-22, "
Basic Inspection".
ABS Does Not WorkINFOID:0000000003532805
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
INSPECTION PROCEDURE
1.CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
• Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-26, "CONSULT-II Function (ABS)".
NG >> Go to BRC-22, "
Basic Inspection".
Pedal Vibration or ABS Operation NoiseINFOID:0000000003532806
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
INSPECTION PROCEDURE
BRC-52
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
1.CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-26, "CONSULT-II Function (ABS)".
NO >> GO TO 2.
2.RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-50, "
ABS Works Frequently".
Vehicle Jerks During TCS/VDC ActivationINFOID:0000000003532807
INSPECTION PROCEDURE
1.ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (con-
trol unit) self-diagnosis again.
NO >> GO TO 2.
2.ENGINE SPEED SIGNAL INSPECTION
Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher?
YES >> GO TO 4.
NO >> GO TO 3.
3.ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4.TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace as necessary.
6.CAN COMMUNICATION INSPECTION
Check the CAN communication system. Refer to BRC-48, "
CAN Communication System Inspection".
OK or NG
OK >> Inspection End.
NG >> Refer to LAN-7
.
BRC-56
< SERVICE INFORMATION >[VDC/TCS/ABS]
WHEEL SENSOR
WHEEL SENSOR
Removal and InstallationINFOID:0000000003532811
REMOVAL
1. Remove wheel sensor bolt.
• When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor bolt. Refer to BR-19, "
Removal and Installation of Brake Caliper and Disc Rotor" .
• When removing the rear wheel sensor, first remove the rear hub and bearing assembly to gain access to
the rear wheel sensor bolt. Refer to FA X - 5 , "
Removal and Installation" .
2. Pull out the sensor, being careful to turn it as little as possible.
CAUTION:
• Do not pull on the sensor harness.
3. Disconnect wheel sensor harness electrical connector, then remove harness from attaching points.
INSTALLATION
Installation is in the reverse order of removal. Tighten wheel sensor bolt to specification.
CAUTION:
Installation should be performed while paying attention to the following.
• Inspect wheel sensor O-ring, replace sensor assembly if damaged.
• Before installing wheel sensor, make sure no foreign materials (such as iron fragments) are adhered
to the pick-up part of the sensor, to the inside of the sensor hole or on the rotor mating surface.
• Apply a coat of suitable grease to the wheel sensor O-ring and hole. Refer to MA-10
.
WFIA0376E
BRC-58
< SERVICE INFORMATION >[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000003532813
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-17, "
Removal and Installation" .
3. Drain the brake fluid. Refer to BR-8, "
Drain and Refill".
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit).
CAUTION:
• To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
5. Disconnect the brake tubes.
6. Remove the three bolts and remove the ABS actuator and electric unit (control unit).
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
To install, use a flare nut wrench (commercial service tool). Tighten brake tubes to specification when install-
ing. Refer to BR-10, "
Hydraulic Circuit" .
1. To left front 2. To rear right 3. To rear left
4. To front right 5. From the master cylinder secondary
side6. From the master cylinder primary
side
7. ABS actuator and electric unit (con-
trol unit)8. Harness connector
WFIA0375E
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-59
< SERVICE INFORMATION >[VDC/TCS/ABS]
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• After installation of the ABS actuator and electric unit (control unit), refill the brake system with new brake
fluid. Refer to MA-10
. Then bleed the air from the system. Refer to BR-8, "Bleeding Brake System" .
CAUTION:
• Never reuse drained brake fluid.
• Adjust the steering angle sensor. Refer to BRC-54, "
Adjustment of Steering Angle Sensor Neutral
Position" .
• Calibrate the yaw rate/side/decel G sensor. Refer to BRC-54, "
Calibration of Decel G Sensor" .