TROUBLE DIAGNOSIS
BRC-31
< SERVICE INFORMATION >[VDC/TCS/ABS]
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RR LH IN SOL
(ON/OFF)–××Rear LH IN ABS solenoid (ON/OFF)
status is displayed.
RR LH OUT SOL
(ON/OFF)–××Rear LH OUT ABS solenoid (ON/
OFF) status is displayed.
OFF LAMP
(ON/OFF)–××OFF Lamp (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF)–××ABS motor relay signal (ON/OFF)
status is displayed.
ACTUATOR RLY
(ON/OFF)– ××ABS actuator relay signal (ON/OFF)
status is displayed.
CV1
(ON/OFF)––×Front side switch-over solenoid
valve (cut valve) (ON/OFF) status is
displayed.
CV2
(ON/OFF)––×Rear side switch-over solenoid
valve (cut-valve) (ON/OFF) status is
displayed.
SV1
(ON/OFF)––×Front side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
SV2
(ON/OFF)––×Rear side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
VDC FAIL SIG
(ON/OFF)––×VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF)––×TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF)––×ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF)––×EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF)×–×Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF)––×EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF)––×ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF)––×TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF)––×VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP – –×Brake warning lamp (ON/OFF) sta-
tus is displayed.
SLCT LVR POSI×××Shift position judged by PNP switch
signal.
R POSI SIG – –×Shift position judged by PNP switch
signal.
4WD FAIL REQ – –×The state of 4WD controller is dis-
played by CAN communication sig-
nal.
2WD/4WD – –×It recognizes on software whether it
is 2WD and whether it is in 4WD
state. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
×: Applicable
–: Not applicable
ACTIVE TEST
CAUTION:
• Do not perform active test while driving.
• Make sure to completely bleed air from the brake system.
• The ABS and brake (EBD) warning lamps turn on during the active test.
Solenoid Valve Operation Chart
BST OPER SIG – –×Active booster operation (ON/OFF)
status is displayed.
PRESS SENSOR×–×Brake pressure detected by pres-
sure sensor is displayed.
CRANKING SIG – –×The input state of the key SW
START position signal is displayed.
PRESS SEN 2 – –×Brake pressure detected by pres-
sure sensor is displayed.
DELTA S SEN – –×The amount of stroke sensor move-
ments in the active booster detected
by DELTA S SEN is displayed.
RELEASE SW NO – –×Release switch signal (ON/OFF)
status is displayed. "ON" indicates
that the brake pedal is depressed.
"OFF" is that the brake pedal is re-
leased.
RELEASE SW NC – –×Release switch signal (ON/OFF)
status is displayed. "OFF" indicates
that the brake pedal is depressed
on. "ON" is that the brake pedal is
released.
OHB FAIL – –×OHB fail status is displayed.
HBA FAIL – –×HBA fail status is displayed.
OHB SIG – –×OHB operation (ON/OFF) status is
displayed.
HBA SIG – –×HBA operation (ON/OFF) status is
displayed.
PRES CTRL ACC – –×Pressure control state (ON/OFF) is
displayed. It is applied only to an
ICC vehicle.
PRES FAIL ACC – –×Pressure control fail state (ON/OFF)
is displayed. It is applied only to an
ICC vehicle.
STP OFF RLY – –×Stop lamp relay signal (ON/OFF)
status is displayed. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
FR RH SOL
FR RH ABS SOLE-
NOID (ACT)FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
TROUBLE DIAGNOSIS
BRC-33
< SERVICE INFORMATION >[VDC/TCS/ABS]
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P*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:
• If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
• “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
• After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
ABS Motor
Touch “ON” and “OFF” on the screen. Check that ABS motor relay
operates as shown in table below.
NOTE:
• If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
• “TEST IS STOPPED” is displayed approximately 10 seconds after
operation starts.
Booster Drive
CAUTION:
Perform active test subject to the conditions below.
• Do not operate brake pedal during active test.
• Make sure the engine revolution is over 500 rpm.
• Make sure the vehicle is not moving.
Touch "UP" and "DOWN" on the screen. Check that booster drive
operates as shown in table below.
NOTE:
"TEST IS STOPPED" is displayed approximately 10 seconds after operation starts.
FR LH SOL
FR LH ABS SOLE-
NOID (ACT)FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
RR RH SOL
RR RH ABS SOLE-
NOID (ACT)RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH SOL
RR LH ABS SOLE-
NOID (ACT)RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
REAR SOLRR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF
SFIA0593E
Operation UP DOWN
STOP LAMP SW ON OFF
BST OPER SIG ON OFF
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STP OFF RLY OFF OFF
WFIA0350E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-41
< SERVICE INFORMATION >[VDC/TCS/ABS]
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Check the voltage between the ABS actuator and electric unit (con-
trol unit) harness connector E125 terminal 41 and body ground.
OK or NG
OK >> Perform self-diagnosis again. If the same results
appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-58, "
Removal and Installation".
NG >> GO TO 4.
4.STOP LAMP RELAY CIRCUIT INSPECTION
1. Disconnect the stop lamp relay harness connector E12.
2. Check the continuity between the ABS actuator and electric unit
(control unit) harness connector E125 (B) terminal 41 and stop
lamp relay harness connector E12 (A) terminal 4.
OK or NG
OK >> Perform self-diagnosis again. If the same results
appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-58, "
Removal and Installation"BRC-
58, "Removal and Installation".
NG >> Refer to "Stop Lamp Switch System Inspection".
ABS/TCS/VDC Control Unit Power and Ground Systems InspectionINFOID:0000000003532792
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.ABS/TCS/VDC CONTROL UNIT POWER AND GROUND CIRCUIT INSPECTION
Measure the voltage and continuity between the ABS actuator and electric unit (control unit) harness connec-
tor E125 and body ground.Brake pedal depressed : Battery voltage
(approx. 12V)
Brake pedal not depressed : Approx. 0V
WFIA0198E
Continuity should exist
WFIA0431E
Self-diagnosis results
BATTERY VOLTAGE
Signal nameABS actuator and electric unit
(control unit) connector E125Body
groundMeasured value
Power supply1
— Battery voltage (Approx. 12V)
32
BRC-42
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
OK or NG
OK >> Check the battery for loose terminals, low voltage, etc. Repair as necessary.
NG >> Repair the circuit.
Brake Fluid Level Switch System InspectionINFOID:0000000003532793
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
1. Check the brake reservoir tank fluid level. If the level is low, add brake fluid.
2. Erase the self-diagnosis results and check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch
connector E21.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.CHECK THE HARNESS BETWEEN THE BRAKE FLUID LEVEL SWITCH AND THE ABS ACTUATOR AND
ELECTRIC UNIT (CONTROL UNIT)
Check the continuity between the brake fluid level switch harness connector E21 and the ABS actuator and
electric unit (control unit) harness connector E125.
OK or NG
OK >> GO TO 4.
NG >> Repair the circuit.
4.CHECK BRAKE FLUID LEVEL SWITCH
Check continuity between brake fluid level switch terminals 1 and 2.
OK or NG
OK >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit
(control unit). Refer to BRC-58, "
Removal and Installation".
NG >> Replace brake fluid level switch.Ground16
— Continuity should exist.
47
Self-diagnosis results
BR FLUID LEVEL LOW
ABS actuator and electric unit
(control unit) harness connector
E125Brake fluid level switch harness
connector E21Continuity
81Yes
8GroundNo
Ground 2 Yes
Continuity should not exist.
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-43
< SERVICE INFORMATION >[VDC/TCS/ABS]
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Active Booster System InspectionINFOID:0000000003532794
INSPECTION PROCEDURE
1.DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES or NO
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the active booster connector E49 and ABS actuator and electric unit (control unit) connector
E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3.ACTIVE BOOSTER CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and
active booster connector E49.
2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
Self-diagnosis results
ABS ACTIVE BOOSTER SV NG
ABS ACTIVE BOOSTER RESPONSE NG
ABS BRAKE RELEASE SW NG
ABS BRAKE BOOSTER DEFECT
ABS actuator and electric unit (con-
trol unit) connector E125Active booster connector
E49Continuity
17 3
Ye s 27 1
28 5
30 2
31 4
ABS actuator and electric unit (con-
trol unit) connector E125Body ground Continuity
17
—No 27
28
30
31
BRC-44
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
4.ACTIVE BOOSTER SENSOR INSPECTION
1. Reconnect the active booster and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "RELEASE SW NO" and "RELEASE SW NC" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace active booster.
Delta Stroke Sensor System InspectionINFOID:0000000003532795
INSPECTION PROCEDURE
1.DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis result display item.
Is the above displayed in the self-diagnosis display items?
YES or NO
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the delta stroke sensor connector E114 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3.DELTA STROKE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and delta
stroke sensor connector E114.
2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.ConditionData monitor display
RELEASE SW NO RELEASE SW NC
When brake pedal is depressed ON OFF
When brake pedal is released OFF ON
Self-diagnosis results
ABS DELTA S SEN NG
ABS actuator and electric unit
(control unit) connector E125Delta stroke sensor
connector E114Continuity
26 1
Ye s 39 3
40 5
ABS actuator and electric unit (con-
trol unit) connector E125Body ground Continuity
26
—No 39
40
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-45
< SERVICE INFORMATION >[VDC/TCS/ABS]
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OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
4.DELTA STROKE SENSOR INSPECTION
1. Reconnect the delta stroke sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "DELTA S SEN" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace delta stroke sensor.
Pressure Sensor System InspectionINFOID:0000000003532796
FRONT PRESSURE INSPECTION PROCEDURE
1.DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis result display item.
Is the above displayed in the self-diagnosis display items?
YES or NO
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3.FRONT PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
and front pressure sensor harness connector E31.
2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
and body ground.ConditionData monitor display (Approx.)
DELTA S SEN
When brake pedal is released 0.00 mm (+0.6/-0.4)
When brake pedal is depressed 1.05–1.80 mm
Self-diagnosis results
PRESS SEN CIRCUIT
ABS actuator and electric unit
(control unit) harness connector
E125Front pressure sensor har-
ness connector E31Continuity
18 3
Ye s 19 1
20 2