TROUBLE DIAGNOSIS
EC-107
< SERVICE INFORMATION >
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40
41
42
63Y/G
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GFuel injector No. 6
Fuel injector No. 4
Fuel injector No. 2
Fuel injector No. 8[Engine is running]
•Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idleBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
•Warm-up condition
• Engine speed: 2,000 rpmBATTERY VOLTAGE
(11 - 14V)
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after engine startingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)BATTERY VOLTAGE
(11 - 14V)
47 YSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
48 SBSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 R/YSensor power supply
(Refrigerant pressure sensor)[Ignition switch: ON]Approximately 5V
50 B Throttle position sensor 1[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressedLess than 4.75V TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)SEC984C
SEC985C
SEC990C
SEC991C
EC-110
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
98 G/RAccelerator pedal position
sensor 2[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully released0.25 - 0.50V
[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully depressed2.0 - 2.5V
99 G/YASCD steering switch
(Models with ICC system)[Ignition switch: ON]
• ICC steering switch: OFFApproximately 4.3V
[Ignition switch: ON]
• MAIN switch: PressedApproximately 0V
[Ignition switch: ON]
• CANCEL switch: PressedApproximately 1.3V
[Ignition switch: ON]
• RESUME/ACCELERATE switch: PressedApproximately 3.7V
[Ignition switch: ON]
• SET/COAST switch: PressedApproximately 3V
[Ignition switch: ON]
• DISTANCE switch: PressedApproximately 2.2V
99 G/YASCD steering switch
(Models with ASCD system)[Ignition switch: ON]
• ASCD steering switch: OFFApproximately 4V
[Ignition switch: ON]
• MAIN switch: PressedApproximately 0V
[Ignition switch: ON]
• CANCEL switch: PressedApproximately 1V
[Ignition switch: ON]
• RESUME/ACCELERATE switch: PressedApproximately 3V
[Ignition switch: ON]
• SET/COAST switch: PressedApproximately 2V
101 R/W Stop lamp switch[Ignition switch: OFF]
• Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]
• Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
102 GR/R PNP switch[Ignition switch: ON]
• Selector lever: P or NApproximately 0V
[Ignition switch: ON]
• Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
104 O Throttle control motor relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 BR/WAccelerator pedal position
sensor 1[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully depressed4.2 - 4.8V
107 V/R Fuel tank temperature sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature. TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
TROUBLE DIAGNOSIS
EC-111
< SERVICE INFORMATION >
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: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*:Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to SC-4
.
CONSULT-II Function (ENGINE)INFOID:0000000003531626
FUNCTION
108 BR/WICC brake switch
(Models with ICC system)
ASCD brake switch
(Models with ASCD system)[Ignition switch: ON]
• Brake pedal: Slightly depressedApproximately 0V
[Ignition switch: ON]
• Brake pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
109 L/W Ignition switch[Ignition switch: OFF]0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
111 W / BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
• More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 3 G R F u e l p u m p r e l a y[Ignition switch: ON]
• For 1 second after turning ignition switch
ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
• More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
11 5
11 6B
B/WECM ground[Engine is running]
• Idle speedBody ground
11 7 L / YEVAP canister vent control
valve[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
11 9
120BR
BRPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
121 WPower supply for ECM
(Back-up)[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V) TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
Diagnostic test mode Function
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on the CONSULT-II unit.
Self-diagnostic resultsSelf-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Data monitor (SPEC)Input/Output of the specification for Basic fuel schedule, AFM, A/F feedback control value and the other
data monitor items can be read.
CAN diagnostic support mon-
itorThe results of transmit/receive diagnosis of CAN communication can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also shifts
some parameters in a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
EC-116
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
FUEL T/TMP SE
[°C] or [°F]ו The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[°C] or [°F]×ו The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
EVAP SYS PRES
[V]ו The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FUEL LEVEL SE [V]ו The signal voltage of the fuel level sen-
sor is displayed.
START SIGNAL
[ON/OFF]×ו Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age.• After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF]×ו Indicates idle position [ON/OFF] comput-
ed by ECM according to the accelerator
pedal position sensor signal.
AIR COND SIG
[ON/OFF]×ו Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]×ו Indicates [ON/OFF] condition from the
park/neutral position (PNP) switch sig-
nal.
PW/ST SIGNAL
[ON/OFF]×ו [ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL [ON/
OFF]×ו Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF]ו Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF]ו Indicates [ON/OFF] condition from heat-
er fan switch signal.
BRAKE SW
[ON/OFF]ו Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]×
• Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.• When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING [BT-
DC]ו Indicates the ignition timing computed by
ECM according to the input signals.• When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%]• “Calculated load value” indicates the val-
ue of the current air flow divided by peak
air flow.
MASS AIRFLOW
[g·m/s]• Indicates the mass air flow computed by
ECM according to the signal voltage of
the mass air flow sensor. Monitored item
[Unit]ECM IN-
PUT SIG-
NALSMAIN
SIGNALSDescription Remarks
EC-120
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-49, "Emission-related Diagnostic Information".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION• Engine: Return to the original
trouble condition
• Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING• Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Perform Idle Air Volume Learning.
POWER BAL-
ANCE• Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.• Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN*• Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-II.Cooling fan moves and stops.• Harness and connectors
• Cooling fan motor
• IPDM E/R
ENG COOLANT
TEMP• Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY• Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.• Harness and connectors
•Fuel pump relay
PURG VOL
CONT/V• Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.• Harness and connectors
• Solenoid valve
FUEL/T TEMP
SEN• Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V• Ignition switch: ON
(Engine stopped)
• Turn solenoid valve ON and OFF
with the CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.• Harness and connectors
• Solenoid valve
V/T ASSIGN AN-
GLE• Engine: Return to the original
trouble condition
• Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Intake valve timing control sole-
noid valve
ALTERNATOR
DUTY•Engine: Idle
• Change duty ratio using CON-
SULT-II.Battery voltage changes.• Harness and connectors
• IPDM E/R
•Alternator
EC-124
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
5. Perform each diagnostic service according to each service pro-
cedure.
For further information, see the GST Operation Manual of
the tool maker.
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000003531628
Remarks:
l Specification data are reference values.
l Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors.
SEF416S
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED• Run engine and compare CONSULT-II value with the tachometer indica-
tion.Almost the same speed as the
tachometer indication.
MAS A/F SE-B1 See EC-129
.
B/FUEL SCHDL See EC-129
.
A/F ALPHA-B1
A/F ALPHA-B2See EC-129
.
COOLAN TEMP/S • Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1)
A/F SEN1 (B2)• Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 2.2 V
HO2S2 (B1)
HO2S2 (B2)• Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)• Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no loadLEAN ←→ RICH
VHCL SPEED SE• Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1• Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.2 - 4.8V
ACCEL SEN 2*
1• Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.2 - 4.8V
THRTL SEN 1
THRTL SEN 2*
2
• Ignition switch: ON
(Engine stopped)
• Selector lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS• Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
TROUBLE DIAGNOSIS
EC-125
< SERVICE INFORMATION >
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AIR COND SIG• Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW • Ignition switch: ONSelector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL• Engine: After warming up, idle the
engineSteering wheel: Not being turned
(Forward direction)OFF
Steering wheel: Being turned ON
LOAD SIGNAL • Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW• Engine: After warming up, idle the
engineHeater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW • Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle 2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle 10° - 20° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle 3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2)• Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No loadIdle 0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY• Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor: Operates)ON
FUEL PUMP RLY• For 1 second after turning ignition switch ON
• Engine running or crankingON
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ONMONITOR ITEM CONDITION SPECIFICATION
EC-126
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
COOLING FAN• Engine: After warming up, idle the
engine
• Air conditioner switch: OFFEngine coolant temperature: 99°C
(210°F) or lessOFF
Engine coolant temperature: 100°C
(212°F) or moreHI
HO2S2 HTR (B1)
HO2S2 HTR (B2)• Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no loadON
• Engine speed: Above 3,600 rpm OFF
I/P PULLY SPD • Vehicle speed: More than 20 km/h (12 MPH)Almost the same speed as the
tachometer indication
VEHICLE SPEED• Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication
TRVL AFTER MIL • Ignition switch: ONVehicle has traveled after MIL has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
A/F S1 HTR (B1)
A/F S1 HTR (B2)• Engine: After warming up, idle the engine 4 - 100%
AC PRESS SEN• Engine: Idle
• Both A/C switch and blower fan switch: ON (Compressor operates.)1.0 - 4.0V
VHCL SPEED SE• Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication
SET VHCL SPD • Engine: Running ASCD: Operating.The preset vehicle speed is dis-
played.
MAIN SW • Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW • Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW • Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch: Re-
leasedOFF
SET SW • Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
DIST SW • Ignition switch: ONDISTANCE switch: Pressed ON
DISTANCE switch: Released OFF
BRAKE SW1 • Ignition switch: ONBrake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2 • Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
CRUISE LAMP • Ignition switch: ONMAIN switch: Pressed at the 1st time
→ at the 2nd timeON → OFF
SET LAMP• MAIN switch: ON
• Vehicle speed: Between 40 km/h
(25 MPH) and 144 km/h (89
MPH)ASCD: Operating ON
ASCD: Not operating OFF
ALT DUTY • Engine: Idle 0 - 80%
BAT CUR SEN• Engine speed: Idle
• Battery: Fully charged*
2
• Selector lever: P or N
• Air conditioner switch: OFF
•No loadApprox. 2,600 - 3,500mV MONITOR ITEM CONDITION SPECIFICATION