Page 329 of 3061
REPAIR FOR COMPONENT PARTS
AT-259
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
3. Remove O-ring from oil pump housing.
4. Remove O-ring from oil pump cover.
ASSEMBLY
1. Install new O-ring to oil pump cover.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
2. Install new O-ring to oil pump housing.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
SCIA2841E
SCIA5230E
SCIA5230E
SCIA2841E
Page 330 of 3061
AT-260
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
3. Install new oil pump housing oil seal to the oil pump housing
until it is flush with the face of oil pump housing using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply ATF to oil seal.
4. Install oil pump housing in oil pump cover. Tighten oil pump
housing bolts to the specified torque. Refer to AT-228, "
Compo-
nent".
Front Sun Gear, 3rd One-Way ClutchINFOID:0000000003532488
COMPONENTS
DISASSEMBLY
Tool number : ST33400001 (J-26082)
SCIA5313E
SCIA5228E
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
SCIA3114E
Page 332 of 3061
AT-262
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
2. Install snap ring in front sun gear using suitable tool.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown, check installation direction of 3rd one-way
clutch.
Front Carrier, Input Clutch, Rear Internal GearINFOID:0000000003532489
COMPONENTS
SCIA3110E
SCIA3131E
Page 347 of 3061
ASSEMBLY
AT-277
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
ASSEMBLY
Assembly (1)INFOID:0000000003532493
1. Drive new manual shaft oil seals into the transmission case until
it is flush using suitable tool.
CAUTION:
• Apply ATF to manual shaft oil seals.
• Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case. Tighten
bolt to the specified torque. Refer to AT-228, "
Component".
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5256E
SCIA5248E
SCIA5716E
SCIA5220E
Page 352 of 3061
AT-282
< SERVICE INFORMATION >
ASSEMBLY
24. Install revolution sensor to transmission case. Tighten revolution
sensor bolt to the specified torque. Refer to AT-228, "
Compo-
nent".
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Be careful not to damage harness with the edge of case.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension
(2WD models) using Tool or adapter case (4WD models) using
suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models).
SCIA2320E
Tool number : ST33400001 (J-26082)
SCIA5581E
SCIA6180E
SCIA3424E
Page 354 of 3061
AT-284
< SERVICE INFORMATION >
ASSEMBLY
33. Install bearing race in output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the
following procedures.
a.2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent) to rear extension assembly as shown. Refer to GI-
45, "Recommended Chemical Product and Sealant".
CAUTION:
Completely remove all moisture, oil and old sealant from
the transmission case and rear extension assembly mating
surfaces.
ii. Install rear extension assembly to transmission case.
iii. Install brackets (1).
iv. Tighten rear extension assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolts (2).
SCIA5245E
SCIA5212E
SCIA5029E
Rear extension assembly bolts : 52 N·m (5.3 kg-m,
38 ft-lb)
Self-sealing bolts : 61 N·m (6.2 kg-m,
45 ft-lb)
WCIA0562E
Page 355 of 3061
ASSEMBLY
AT-285
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
b.4WD models
i. Install new gasket to transmission case.
CAUTION:
• Do not reuse gasket.
• Completely remove all moisture, oil and old gasket from
the transmission case and adapter case assembly mating
surfaces.
ii. Install adapter case assembly to transmission case.
iii. Install brackets (1).
iv. Tighten adapter case assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolts (2).
35. Install needle bearing in drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
SCIA5231E
SCIA5205E
Adapter case assembly bolts : 52 N·m (5.3 kg-m, 38
ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45
ft-lb)
WCIA0563E
SCIA5198E
Page 360 of 3061
AT-290
< SERVICE INFORMATION >
ASSEMBLY
Adjustment
INFOID:0000000003532494
TOTAL END PLAY
• Measure clearance between front sun gear and bearing race for oil
pump cover.
• Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
SCIA2810E
SCIA5350E
SCIA5351E
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating surface
of front sun gear.
J = K – L
SCIA5352E