PARKING BRAKE CONTROL
PB-5
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Revision: 2007 April2007 M35/M45
Removal and InstallationNFS000SU
REMOVAL
1. Release parking brake.
2. Remove rear tires from vehicle with power tool.
3. Remove instrument driver lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Disconnect parking brake switch connector.
5. Remove adjusting nut and loosen front cable.
6. Remove device assembly mounting nuts and remove device assembly from vehicle.
7. Remove center console. Refer to IP-19, "
CENTER CONSOLE ASSEMBLY" .
8. Separate rear cable from front cable, remove front cable from vehicle.
9. Remove heat insulator of the exhaust center muffler from vehicle.
10. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-7, "
Removal and
Installation" .
11. Remove rear cable mounting bolts and nuts, pull out rear cable from vehicle.
INSTALLATION
1. Install in the reverse order of the removal. Refer to PB-4, "Components" for tightening torque.
CAUTION:
Do not reuse adjusting nut.
2. Adjust parking brake. Refer to PB-3, "
ADJUSTMENT" .
PB-6
PARKING BRAKE SHOE
Revision: 2007 April2007 M35/M45
PARKING BRAKE SHOEPFP:44060
ComponentsNFS000SV
1. Return spring 2. Adjuster 3. Brake shoe
4. Anti-rattle pin 5. Retainer 6. Anti-rattle spring
7. Toggle lever
: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
SFIA2819J
PB-8
PARKING BRAKE SHOE
Revision: 2007 April2007 M35/M45
–Anti-rattle pin for excessive wear and corrosion.
–Return spring for sagging.
Make sure that adjuster moves smoothly.
Visually check the inside of drum for excessive wear, cracks, and damage. Check the inside of drum using
a pair of vernier calipers.
Replace with new part if the above part is malfunction.
INSTALLATION
Note the following, and install in the reverse order of removal.
Refer to PB-6, "Components" and apply PBC (Poly Butyl Cupry-
sil) grease or silicone-based grease to the specified points dur-
ing assembly.
Assemble adjusters so that threaded part is expanded when
rotating it in the direction shown by arrow.
Shorten adjuster by rotating it.
Check shoe sliding surface and drum inner surface for grease.
Wipe it off if it adhere on the surfaces.
Perform break-in operation as follows after replacing brake
shoes or disc rotors, or if brakes do not function well.
1. Adjust parking brake pedal stroke to the specified amount. Refer
to PB-3, "
ADJUSTMENT" .
2. Perform parking brake break-in (drag run) operation by driving vehicle under the following conditions:
3. Check parking brake pedal stroke of parking brake. Adjust again if it is outside the standard.Drive forward
Vehicle speed: Approx. 40 km/h (25 MPH) set (constant and forward)
Parking brake operating force: Approx. 400 N (40 kg, 89.9 lb) set constant
Time: Approx. 10 sec.
SFIA2426E
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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PG
Revision: 2007 April2007 M35/M45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram — POWER — ................................. 5
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 5
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” ........................................ 11
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” .................................. 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II Function (IPDM E/R) ......................... 20
CONSULT-II BASIC OPERATION ....................... 20
SELF-DIAG RESULTS ........................................ 20
DATA MONITOR ................................................. 21
CAN DIAG SUPPORT MNTR ............................. 22
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 23
DESCRIPTION .................................................... 23
OPERATION PROCEDURE ............................... 23
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic .............................................................. 27
IPDM E/R Terminal Arrangement ........................... 28
Check IPDM E/R Power Supply and Ground Circuit ... 29
Inspection with CONSULT-II (Self-Diagnosis) ........ 30
Removal and Installation of IPDM E/R ................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
PDU (POWER DISTRIBUTION UNIT) ...................... 32
Component Parts and Harness Connector Location ... 32System Description ................................................. 32
PUSH-BUTTON IGNITION SWITCH OPERAT-
ING PROCEDURE .............................................. 32
Wiring Diagram — PDU — ..................................... 34
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 36
Terminals and Reference Value for PDU ................ 37
Work Flow ............................................................... 37
Trouble Diagnosis Symptom Chart ......................... 38
Check CAN Communication System ...................... 38
Check PDU Power Supply and Ground Circuit ...... 39
Check Push-Button Ignition Switch (Ignition Switch)
System .................................................................... 39
Check Push-Button Ignition Switch (Indicator Cir-
cuit) System ............................................................ 41
PDU Communication Circuit System 1 ................... 42
PDU Communication Circuit System 2 ................... 43
Removal and Installation of PDU ............................ 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
GROUND ................................................................... 45
Ground Distribution ................................................. 45
MAIN HARNESS ................................................. 45
ENGINE ROOM HARNESS ................................ 50
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 54
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 55
BODY HARNESS ................................................ 56
BODY NO. 2 HARNESS ..................................... 60
HARNESS ................................................................. 62
Harness Layout ...................................................... 62
HOW TO READ HARNESS LAYOUT ................. 62
OUTLINE ............................................................. 63
MAIN HARNESS ................................................. 64
NAVIGATION SUB-HARNESS & A/C HARNESS ... 69
ENGINE ROOM HARNESS ................................ 70
ENGINE CONTROL HARNESS (VQ ENGINE) ... 77
ENGINE CONTROL HARNESS (VK ENGINE) ... 80
BODY HARNESS ................................................ 83
PG-20
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2007 April2007 M35/M45
CONSULT-II Function (IPDM E/R)NKS004E6
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAG RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. Check display content in self-diagnostic results.
Display Item List
NOTE:
The details for display of the period are as follows:
CRNT: Error currently detected with IPDM E/R.
PAST: Error detected in the past and memorized with IPDM E/R. Inspection Item, Diagnosis Mode Description
SELF-DIAG RESULTS The IPDM E/R performs diagnosis of the CAN communication and self-diagnosis.
DATA MONITOR The input/output data of the IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST The IPDM E/R sends a drive signal to electronic components to check their operation.
Display ItemsCONSULT-II
display codeMalfunction detecting conditionTIME
Possible causes
CRNT PAST
NO DTC IS
DETECTED.FURTHER
TESTING MAY BE
REQUIRED.-----
CAN COMM CIRC U1000
If CAN communication reception/transmission
data has a malfunction, or if any of the control
units malfunction, data reception/transmission
cannot be confirmed.
When the data in CAN communication is not
received before the specified time××Any of or several items
below have errors.
TRANSMIT DIAG
ECM
BCM/SEC
PG-32
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
PDU (POWER DISTRIBUTION UNIT)PFP:285F1
Component Parts and Harness Connector LocationNKS004ED
System DescriptionNKS004EE
PDU (Power Distribution Unit) is the unit that executes the power distribution with the control signal from
the Intelligent Key unit, instead of the mechanical power supply mechanism by conventional key cylinder.
The push-button ignition switch is operable when the Intelligent Key is within the detention area of the
interior antenna or is inserted to the key slot.
The push-button ignition switch operation is input to the Intelligent Key unit as a request signal. Then, the
Intelligent Key unit processes the request signal and orders the PDU to switch into the appropriate power
supply position.
NOTE:
The prerequisite for starting the engine varies by the state of brake pedal, A/T selector lever, and vehicle
speed.
PDU distributes power to each power supply circuit according to the request signal received.
The power supply position can be confirmed by illumination of the indicators in the upper surroundings of
the push-button ignition switch.
PUSH-BUTTON IGNITION SWITCH OPERATING PROCEDURE
The power supply position switching operation can be performed by the following operation.
NOTE:
When an Intelligent Key is within the detection area of inside antenna and when it is inserted to the key
slot, it is equivalent to the operations below.
When starting the engine, the Intelligent Key unit monitors the engine start conditions (brake pedal operat-
ing condition, A/T selector lever position, and vehicle speed).
1. Fuse block (J / B) fuse layout 2. Fuse and fusible link box 3. PDU (power distribution unit)
M30,M31
4. Intelligent key unit M32,M33 5. Push-button ignition switch M27
PIIB6094E
HARNESS CONNECTOR
PG-105
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Revision: 2007 April2007 M35/M45
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)
A new style slide-locking type connector is used on certain systems and components, especially those
related to OBD.
The slide-locking type connectors help prevent incomplete locking and accidental looseness or discon-
nection.
The slide-locking type connectors are disconnected by pushing or pulling the slider. Refer to the figure
below.
CAUTION:
Never pull the harness or wires when disconnecting the connector.
Be careful not to damage the connector support bracket when disconnecting the connector.
[Example]
SEL769V
PR-1
PROPELLER SHAFT
D DRIVELINE/AXLE
CONTENTS
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SECTION PR
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PR
Revision: 2007 April2007 M35/M45
PROPELLER SHAFT
PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
FRONT PROPELLER SHAFT .................................... 4
On-Vehicle Inspection .............................................. 4
APPEARANCE AND NOISE INSPECTION .......... 4
PROPELLER SHAFT VIBRATION ........................ 4
Components ............................................................. 4
Removal and Installation .......................................... 5
REMOVAL ............................................................. 5
INSPECTION ........................................................ 5
INSTALLATION ..................................................... 5
REAR PROPELLER SHAFT ...................................... 6
On-Vehicle Inspection .............................................. 6APPEARANCE AND NOISE INSPECTION .......... 6
PROPELLER SHAFT VIBRATION ........................ 6
Components ............................................................. 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSPECTION ........................................................ 9
INSTALLATION ................................................... 10
Disassembly and Assembly of Center Bearing (For
3S80A-1VL107 and 3F80A-1VL107 Type) ............. 11
DISASSEMBLY ................................................... 11
ASSEMBLY ......................................................... 12
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 13
General Specifications ............................................ 13
2WD MODELS .................................................... 13
AWD MODELS .................................................... 13
Journal Axial Play ................................................... 14
Propeller Shaft Runout ........................................... 14