SRS-46
FRONT PASSENGER AIR BAG MODULE
Revision: 2007 April2007 M35/M45
FRONT PASSENGER AIR BAG MODULEPFP:K8515
Removal and InstallationNHS0009E
REMOVAL
CAUTION:
Before servicing, turn ignition switch OFF, disconnect both battery terminal and wait at
least 3 minutes.
Do not use air tools or electric tools for servicing.
Always work from the side of air bag module. Do not work from the front of it.
Always place air bag module with pad side facing upward.
Do not use old fixing bolts after removal; replace with new bolts.
Do not make an impact to the air bag module by dropping etc. Replace the air bag module if it has
been dropped or sustained an impact.
1. Remove the instrument panel & pad assemblies. Refer to IP-10,
"INSTRUMENT PANEL ASSEMBLY" .
NOTE:
The figure shows installed condition of the front passenger air
bag module. (Under view of the module installed without glove
box cover.)
2. Remove the front passenger air bag module from the instrument panel & pad assemblies.
Remove the 2 screws.
Remove the air bag from the rear side hook. ( shows the
backward direction of the vehicle.)
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be careful not to damage the harness while installing.
After the work is completed, make sure no system malfunction is detected by air bag warning
lamp.
In case that malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory by CONSOULT−II.
In case that malfunction is still detected after the above operation, peform self-diagnosis to repair
malfunctions. Refer to SRS-20, "
SRS Operation Check" . Passenger air bag module connector-A
Passenger air bag module fixing bolt-B
Fixing bolt
: 24.5 N·m (2.5 kg−m, 18 ft−lb)
PHIA0868J
PHIA0888J
TROUBLE DIAGNOSIS
STC-9
[EPS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000E1
Check the following items with the vehicle stopped
Is air pressure and size of tires proper?
Is the specified part used for the steering wheel?
Is control unit a genuine part?
Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
Checking Fluid Leakage" .
Is the fluid level proper? Refer to PS-8, "Checking Fluid Level" .
Is the wheel alignment adjusted properly? Refer to FSU-6, "Wheel Alignment Inspection" (2WD), FSU-24,
"Wheel Alignment Inspection" (AWD).
Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?
Check each link installation condition of suspension and axle.
Check each connector connection condition.
Check the following items while driving the vehicle
Check conditions when the malfunction occurred (5W 1H).
Is the engine condition normal?
Basic InspectionNGS000E2
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
Inspection: Power Steering Control Unit Power Supply Circuit and GroundNGS000E3
1. CHECK POWER STEERING CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect power steering control unit harness connector, and check terminal for
deformation, disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK POWER STEERING CONTROL UNIT GROUND CIRCUIT
Disconnect power steering control unit harness connector M8, and
then check continuity between power steering control unit harness
connector M8 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 2 – Ground : Continuity exist.
SGIA1231E
STC-28
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “PRINT” to print out the self-diagnostic results if necessary. Check RAS warning lamp if “NO FAIL-
URE” is displayed.
3. Perform the appropriate inspection from the display item list, and repair or replace the malfunctioning
component. Refer to STC-28, "
Display Item List" .
Display Item List
CAUTION:
When malfunctions are detected in several systems, including the “CAN COMM [U1000]” and “CON-
TROL UNIT (CAN) [U1010]”, inspect the CAN communication system.
DTC Diagnostic item Diagnostic item is detected when... Check items
C1923 STEERING ANGLE SEN [NO CHANGE]While driving at 60 km/h (37 MPH)
or more, steering angle does not
change for a while.STC-39
C1924 STEERING ANGLE SEN [NO NEUT STATE]When driving some distance, no
neutral signal (ON signal) is input.STC-39
C1915 RR ST ANGLE SENSOR [MAIN SIGNAL]The main sensor input signal is
malfunctioning for some time
against the sensor power supply
value.STC-40
C1916 RR ST ANGLE SENSOR [SUB SIGNAL]When the main sensor input signal
is 2.4 - 2.6 V, the sub sensor input
signal is malfunctioning for some
time compared to the sensor power
supply value.STC-40
C1917 RR ST ANGLE SENSOR [OFFSET SIG1] An excessive difference has
occurred in the input values of main
sensor and sub sensor.STC-40
C1918 RR ST ANGLE SENSOR [OFFSET SIG2]
C1914 RR ST ANGLE SENSOR [ABNORMAL VOL]Higher or lower value compared to
the standard voltage.STC-40
C1921 MOTOR OUTPUTNo engine speed is input for a cer-
tain time.STC-44
C1911 MOTOR VOLTAGE [LOW VOLTAGE]The motor power supply voltage is
lower than ignition power supply
voltage with RAS motor relay ON.STC-35
C1912 MOTOR VOLTAGE [BAD OBSTRCT]The motor power supply voltage is
inputting for some time with motor
power supply OFF by RAS control
unit.STC-35
C1913 MOTOR OUTPUT [ABNORMAL SIG]When the motor current value is 10
A or more, actual output is exces-
sively low and the condition contin-
ues for some time.STC-37
C1902 MOTOR OUTPUT [REV CURRENT]The current flows in the opposite
direction when the motor current is
output. STC-37
C1903 MOTOR OUTPUT [NO CURRENT]The current flows when the motor
current is not output. STC-37
C1904 MOTOR OUTPUT [OVERCURRENT]The excessive high current flows
when the motor current is output.STC-37
STC-32
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000EN
Check the following items with the vehicle stopped
Is air pressure and size of tires proper?
Is the specified part used for the steering wheel?
Is control unit a genuine part?
Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
Checking Fluid Leakage" .
Is the fluid level proper? Refer to PS-8, "Checking Fluid Level" .
Is the wheel alignment is adjusted properly? Refer to FSU-6, "Wheel Alignment Inspection" (2WD), FSU-
24, "Wheel Alignment Inspection" (AWD).
Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?
Check each link installation condition of suspension and axle.
Is the battery voltage proper?
Check each connector connection condition.
Check the following items while driving the vehicle
Conditions when the error occurred (5W 1H).
Is the engine is normal?
Basic InspectionNGS000EO
BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION
1. Make sure RAS warning lamp turns on when ignition switch is turned ON.
If it does not turn on, refer to STC-33, "Trouble Diagnosis Chart" .
2. Make sure that RAS warning lamp turns off when the engine is started after ignition switch is turned ON. If
it does not turn off, perform self-diagnosis. Refer to STC-28, "
SELF-DIAG RESULT MODE" .
3. Always erase DTC memory after completing self-diagnosis. Refer to STC-29, "
How to Erase Self-Diag-
nostic Results" .
BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION
1. CHECK RAS CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deformation,
disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Poor connection of connector terminal. Repair or replace the terminal.
2. CHECK RAS CONTROL UNIT GROUND CIRCUIT
1. Disconnect RAS control unit harness connector B476, and then
check continuity between RAS control unit harness connector
B476 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 34 – Ground : Continuity should exit.
SGIA1244E
STC-40
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
4. DATA MONITOR
1. Connect steering angle sensor harness connector.
2. Select “DATA MONITOR” on “STEERING ANG” mode, and then check the steering angle.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> Replace steering angle sensor and adjust neutral position of steering angle sensor. Refer to BRC-
6, "Adjustment of Steering Angle Sensor Neutral Position" .
Inspection 6: Rear Main Signal and Rear Sub Signal MalfunctionNGS000EV
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Steering condition DATA MONITOR
Straight-ahead position – 3.5 - +3.5°
Turn wheel to the right by 90°Approx. R 90°
Turn wheel to the left by 90°Approx. R 90°
Self-diagnosis results
RR ST ANGLE SENSOR [MAIN SIGNAL] [C1915]
RR ST ANGLE SENSOR [SUB SIGNAL] [C1916]
RR ST ANGLE SENSOR [OFFSET SIG1] [C1917]
RR ST ANGLE SENSOR [OFFSET SIG2] [C1918]
RR ST ANGLE SENSOR [ABNORMAL VOL] [C1914]
DTC (warning lamp blinks)
24
25
STC-42
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
4. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL
1. Connect rear wheel steering angle sensor harness connector B465.
2. Check voltage RAS control unit harness connector B476 when
starting the engine and turning the steering wheel from neutral
position clockwise/counterclockwise by 180°.
CAUTION:
There is approximately 1 V or more difference between main output and sub output at straight-ahead position, inspection
results are “NG”.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> GO TO 5.
5. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF, disconnect rear wheel steering angle sensor harness connector B465 and RAS
control unit harness connector B476.
2. Check continuity between each harness connector of rear wheel
steering angle sensor harness connector B465 (A) and RAS
control unit harness connector B476 (B).
OK or NG
OK >> Rear wheel steering angle sensor malfunction. Replace
rear wheel steering angle sensor.
NG >> Harness between rear wheel steering angle sensor and
RAS control unit open or shorted. Repair or replace harness.
SGIA1275E
Steering conditionRear wheel steering angle sensor
Rear main output
Terminal 4 (+) - 15 (-)Rear sub output
Terminal 7 (+) - 15 (-)
Straight-ahead (neutral position) Approx. 2.4 V Approx. 2.4 V
Turn wheel to the right by 180°Approx. 4.4 V Approx. 4.4 V
Turn wheel to the left by 180°Approx. 0.4 V Approx. 0.4 V
Rear wheel steering angle sensor RAS control unit Continuity
Terminal 2 Terminal 7 Yes
Terminal 4 Terminal 4 Yes
SGIA1651E
TROUBLE DIAGNOSIS
STC-45
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
Inspection 10: Stop Lamp Switch HarnessNGS000EZ
1. CHECK STOP LAMP SWITCH SIGNAL
With CONSULT-II
Select “STOP LAMP SW” on DATA MONITOR, and then check the stop lamp switch.
Without CONSULT-II
1. Turn ignition switch OFF, disconnect RAS control unit harness connector B476.
2. Operate brake pedal, and then check voltage between RAS con-
trol unit harness connector B476 and ground.
OK or NG
OK >> Stop lamp switch harness is normal.
NG >> Stop lamp switch harness malfunction. Repair circuit.
Measuring condition Data monitor
Brake pedal depressed ON
Brake pedal released OFF
SGIA1277E
RAS C/U Ground Measuring condition Voltage
Terminal 22 —Brake pedal depressed Battery voltage (approx. 12 V)
Brake pedal released Approx. 0 V
TROUBLE DIAGNOSIS
STC-47
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
Diagnosis Chart by Symptom 1NGS000F1
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform RAS self-diagnosis.
With CONSULT-II: STC-28, "SELF-DIAG RESULT MODE"
Without CONSULT-II: STC-31, "Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-
II)"
Are malfunctioning items displayed in self-diagnosis results?
YES >> Repair or replace any malfunctioning items.
NO >> GO TO 2.
2. CHECK RAS STATIC/DYNAMIC CHARACTERISTICS
Check RAS static/dynamic characteristics. Refer to STC-49, "
Check RAS Static/Dynamic Characteristics" .
Is the malfunction corrected?
YES >> INSPECTION END
NO >> Perform the following check, and then check the symptom again.
Adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjustment of Steering Angle
Sensor Neutral Position" .
Steering angle sensor mounting condition. Refer to BRC-60, "Removal and Installation" .
Diagnosis Chart by Symptom 2NGS000F2
The steering force does not change smoothly according to the vehicle speed (Heavy steering force with the
vehicle stopped/Light handle operation during high-speed driving)
1. CHECK (1): POWER STEERING SOLENOID VALVE SIGNAL
1. Start engine.
2. Change the vehicle speed from 0 to 100 km/h (0 to 62 MPH)
slowly, and then check voltage RAS control unit harness con-
nector B476.
OK or NG
OK >> GO TO 2.
NG >> GO TO 7.
2. CHECK (2): POWER STEERING SOLENOID VALVE SIGNAL
1. Activate fail-safe function by running engine speed at 1,500 rpm or higher for 10 seconds with the vehicle
stopped.
2. Change the engine speed to the idling speed, approx. 1,600
rpm, and approximately 3,000 rpm slowly, and then check volt-
age RAS control unit harness connector B476.
OK or NG
OK >> GO TO 3.
NG >> GO TO 7.Terminal 36 – 34 : The voltage has changed from
approximately 4.4 - 6.6 V to approxi-
mately 2.4 - 3.6 V.
SGIA1281E
Terminal 36 – 34 : The voltage is changed from
approximately 5.5 V to approximately
2.1 V step-by-step.
SGIA1281E