PS-10
STEERING WHEEL
Revision: 2007 April2007 M35/M45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS000D8
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nut for looseness. Refer to PS-19, "COMPONENTS" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the
correct position.
Perform neutral position inspection after wheel alignment. Refer to FSU-6, "Wheel Alignment Inspection"
(2WD), FSU-24, "Wheel Alignment Inspection" (AWD).
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
4. Check steering wheel turning force when steering wheel has
been turned 540° from neutral position.
NOTE:
Multiply the distance (L) from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-30,
"CHECKING RELIEF OIL PRESSURE" .
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-13, "
COMPO-
NENTS" , FAX-5, "COMPONENT" .
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 – 35 mm (0 – 1.38 in)
Steering wheel turning force
: 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1615E
PS-12
STEERING WHEEL
Revision: 2007 April2007 M35/M45
Removal and InstallationNGS000D9
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position.
2. Remove driver air bag module. Refer to SRS-42, "
DRIVER AIR BAG MODULE" .
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller [SST].
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-13, "COMPONENTS" .
NOTE:
Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SRS-44, "
INSTALLA-
TION" .
CAUTION:
Do not twist spiral cable freely on excessively after it becomes tight (doing so may cause the cable to
be turn off).
SGIA0939E
PS-22
POWER STEERING GEAR AND LINKAGE
Revision: 2007 April2007 M35/M45
DISASSEMBLY
1. Remove fixing bolts of power steering solenoid valve, and then remove power steering solenoid valve
from gear-sub assembly.
2. Remove cylinder tubes from gear housing assembly.
3. Remove rear cover cap from gear-sub assembly.
4. Measure adjusting screw height “H”, and loosen adjusting
screw.
CAUTION:
Do not loosen adjusting screw 2 turns or more.
Replace steering gear assembly if adjusting screw is
loosened 2 turns or more and it is removed.
5. Remove fixing bolts of gear-sub assembly, and then remove
gear-sub assembly from gear housing assembly.
6. Remove O-ring from gear housing assembly.
7. Loosen outer socket lock nut, and remove outer socket.
8. Remove boot clamp, and then remove boot from inner socket.
CAUTION:
Do not damage inner socket and gear housing assembly when removing boot. Inner socket and
gear housing assembly must be replaced if inner socket and gear housing assembly are damaged
because it may cause foreign material interfusion.
9. Remove inner socket from gear housing assembly.
10. Drill out the clinching part of gear housing assembly (end cover
assembly side) outer rim with a 3 mm (0.12 in) drill bit. [Drill for
approximately 1.5 mm (0.059 in) depth.]
11. Remove end cover assembly with a 36 mm (1.42 in) open head
(suitable tool).
CAUTION:
Do not damage rack assembly surface when removing.
Rack assembly must be replaced if damaged because it
may cause fluid leakage.
12. Pull rack assembly together with rack oil seal (outer side) out
from gear housing assembly.
CAUTION:
Do not damage cylinder inner wall when removing rack
assembly. Gear housing assembly must be replaced if dam-
aged because it may cause fluid leakage.
13. Heat rack Teflon ring to approximately 40°C (104°F) with a
dryer, and remove rack Teflon ring and O-ring from rack assem-
bly.
CAUTION:
Do not damage rack assembly. Rack assembly must be
replaced if damaged because it may cause fluid leakage.
SGIA0624E
STC0013D
SST081B
SGIA0151E
POWER STEERING GEAR AND LINKAGE
PS-27
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Revision: 2007 April2007 M35/M45
12. Apply recommended thread locking sealant to the thread (2
turns thread), and then screw in the adjusting screw until it
reaches height “H” from gear housing assembly measured
before disassembling.
13. Move rack assembly 10 strokes throughout the full stroke so that
the parts can fit with each other.
14. Measure pinion rotating torque within ±180° of neutral position
of the rack assembly using the preload gauge [SST] and preload
adapter [SST]. Stop the gear at the point where highest torque is
read.
15. Loosen adjusting screw and retighten to 5.4 N·m (0.55 kg-m, 48
in-lb), and then loosen by 20 to 40°.
16. Measure pinion rotating torque using the preload adapter [SST]
and preload gauge [SST] to make sure that the measured value
is within the standard. Readjust if the value is outside the stan-
dard. Replace steering gear assembly if the value is outside the
standard after readjusting or adjusting screw rotating torque is 5
N·m (0.51 kg-m, 44 in-lb) or less.
17. Apply recommended liquid gasket to inner socket and turn pinion fully to left with inner socket installed to
gear housing assembly.
18. Set dial gauge as shown in the figure. Measure vertical move-
ment of rack assembly when pinion is turned clockwise with
torque of 19.6 N·m (2.0 kg-m, 14 ft-lb). Readjust adjusting screw
angle if the measured value is outside the standard. Replace
steering gear assembly if the measured value is still outside the
standard or adjusting screw rotating torque is 5 N·m (0.51 kg-m,
44 in-lb) or less.
SGIA0624E
SGIA0942E
SGIA0936E
Pinion rotating torque standard 2WD AWD
Around neutral position (within±100°)
Average A1.95 - 2.58 N·m
(0.20 - 0.26 kg-m, 18 - 22 in-lb)2.27 - 3.05 N·m
(0.24 - 0.31 kg-m, 20 - 26 in-lb)
Maximum variation B 0.98 N·m (0.10 kg-m, 9.0 in-lb)
SGIA1185E
POWER STEERING GEAR AND LINKAGE
PS-29
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Revision: 2007 April2007 M35/M45
Bent cut end of the wire toward rack axial as shown in the fig-
ure after twisting the wire 4 to 4.5 turns so that cut end does
not contact with boot.
CAUTION:
Keep gap from cylinder tube 5 mm (0.20 in) or more.
23. Install cylinder tubes to gear housing assembly.
24. Adjust inner socket to standard length L, and then tighten lock
nut to the specified torque. Refer to PS-21, "
COMPONENTS" .
Check length of inner socket L again after tightening lock nut.
Make sure that the length is the standard.
CAUTION:
Adjust toe-in after this procedure. Length achieved after
toe-in adjustment is not necessary the above value.
SGIA0260J
Drive type 2WD AWD
Inner socket length L 63.9 mm (2.516 in) 55.2 mm (2.173 in)
SGIA0167E
PS-32
POWER STEERING OIL PUMP
Revision: 2007 April2007 M35/M45
DISASSEMBLY
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
1. Remove rear cover mounting bolts, and then remove rear cover from body assembly.
2. Remove gasket from body assembly.
3. Remove dowel pin, cartridge and side plate from body assembly.
4. Remove pulley mounting nut and washer, then remove pulley from drive shaft.
5. Remove snap ring from drive shaft and press out it.
CAUTION:
When removing snap ring, be careful not to damage drive
shaft.
6. Remove oil seal from body assembly using a flat-bladed screw-
driver.
7. Remove O-ring from body assembly.
8. Remove lock nut, and then remove copper washer, joint and O-
ring.
9. Remove connector bolt, and then remove O-ring, flow control
valve and spring from body assembly
10. Remove mounting bolts of suction pipe, and then remove suc-
tion pipe from body assembly.
11. Remove O-ring from body assembly.
INSPECTION AFTER DISASSEMBLY
Body Assembly and Rear Cover Inspection
Check body assembly and rear cover for internal damage. Replace rear cover if it is damaged. Replace oil
pump assembly if body assembly is damaged.
Cartridge Assembly Inspection
Check cam ring, rotor and vane for damage. Replace cartridge assembly if there are.
Side Plate Inspection
Check side plate for damage. Replace side plate if there are.
Flow Control Valve Inspection
Check flow control valve and spring for damage. Replace if there are.
SST010B
SST034A
PS-34
POWER STEERING OIL PUMP
Revision: 2007 April2007 M35/M45
When installing rotor, turn mark face on rotor to body assem-
bly.
7. Install vane to rotor so that arc of vane faces cam ring side.
8. Check if drive shaft turns smoothly.
9. Install gasket to body assembly.
10. Install rear cover to body assembly, and then tighten mounting
bolts to the specified torque.
11. Install pulley and washer to drive shaft, and then tighten lock nut
at the specified torque.
12. Apply recommended fluid to O-ring. Install spring, flow control
valve and O-ring to body assembly, and then tighten connector
bolt to the specified torque.
13. Apply recommended fluid to O-ring . Install O-ring, joint and cop-
per washer to connector bolt, and then tighten lock nut to the
specified torque.
14. Apply recommended fluid to O-ring, and then install O-ring to
body assembly.
15. Install suction pipe to body assembly.
SGIA0989E
SGIA0613E
SGIA0425E
WHEEL HUB
RAX-5
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RAX
Revision: 2007 April2007 M35/M45
WHEEL HUBPFP:43202
On-Vehicle Inspection NDS000FQ
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
WHEEL BEARING INSPECTION
Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of
wheel bearing.
Rotate wheel hub, and make sure that is no unusual noise or other irregular conditions. If there is any of
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationNDS000FR
COMPONENT
REMOVAL
Wheel Hub and Bearing Assembly
1. Remove tires from vehicle with a power tool.
2. Remove rear brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer
to BR-30, "
Removal and Installation of Brake Caliper Assembly" .
CAUTION:
Do not depress brake pedal while brake caliper is removed.
3. Put matching mark on disc rotor and the wheel hub and bearing
assembly then removing disc rotor.
4. Remove cotter pin, then loosen hub lock nut with a power tool.Axial end play : 0.05 mm (0.002 in) or less
1. Axle housing 2. Ball seat 3. Bushing
4. Back plate 5. Anchor block 6. Wheel hub and bearing assembly
7. Cotter pin
Refer to GI-11, "
Components" , for the symbols in the figure.
SDIA3251E
SDIA2638E