ENGINE COOLANT
CO-41
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CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-257,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug (1) on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.
Refill engine coolant up to filler neck of thermostat housing.
Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.
Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50°C (122°F).
Cool down using a fan to reduce the time.
If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer
drops.
10. Check cooling system for leaks with engine running.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
: Engine front
PBIC3394E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.4 (11 US qt, 9-1/8 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SMA412B
RADIATOR
CO-43
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RADIATORPFP:21400
ComponentsNBS004RG
Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RH
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from thermostat housing. Wrap a thick cloth around radiator cap. Slowly turn it a
quarter of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove the following parts:
Front engine undercover (power tool).
Engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet) and air cleaner case assembly. Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove front grille and front grille support. Refer to EI-16, "
FRONT GRILLE" .
3. Drain engine coolant from radiator. Refer to CO-40, "
ENGINE COOLANT" .
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank bracket
4. Reservoir tank hose 5. Radiator hose (upper) 6. Air guide
7. Mount bracket (RH) 8. Mounting rubber (upper) 9. A/C condenser
10. Mount bracket (LH) 11. Radiator 12. Mounting rubber (lower)
13. A/T fluid cooler hose 14. A/T fluid cooler hose 15. O-ring
16. Drain plug 17. Radiator hose (lower) 18. Cooling fan assembly
A. To thermostat housing B. To water suction pipe C. To transmission
PBIC4718E
CO-44
[VK45DE]
RADIATOR
Revision: 2007 April2007 M35/M45
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
4. Remove the A/C piping bracket from left side member, and then move the A/C piping out of the way.
5. Disconnect A/T fluid cooler hoses from radiator.
Install blind plug to avoid leakage of A/T fluid.
6. Remove radiator hoses (upper and lower) and reservoir tank hose.
CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove cooling fan assembly (1). Refer to CO-51, "
COOLING
FA N" .
CAUTION:
Do not damage or scratch radiator core when removing.
8. Remove radiator as follows:
a. Remove mount bracket (RH and LH).
b. Pull the radiator (1) rearward from the vehicle, and then remove
the mounting bolts (3) and A/C condenser (2).
NOTE:
Figure shows right side.
c. Lift up and pull the radiator (4) rearward, and then remove the
mounting rubber (lower) (3) from the radiator core support (2).
CAUTION:
At this time, A/C condenser is on the lower end of radiator
front surface. Minimize the movement to the rear side.
d. Lift up the A/C condenser to disengage the lower end of front surface, and then remove the radiator.
CAUTION:
Be careful not to damage radiator and A/C condenser core.
Minimize the lift of A/C condenser to prevent load from being applied to A/C piping.
e. After removing the radiator, place the A/C condenser on the radiator core support to prevent load from
being applied to piping. And then, temporarily secure them using a rope to prevent them from being
dropped.
INSTALLATION
Installation is the reverse order of removal.
KBIA3587J
KBIA3586J
1 : A/C condenser
: Engine front
PBIC3389E
RADIATOR
CO-45
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Revision: 2007 April2007 M35/M45
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .
Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS004RI
Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(commercial service tool) (B) and the radiator cap tester (com-
mercial service tool) (A), apply engine coolant to the cap seal
surface.
Replace radiator cap if there is an unusualness.
CAUTION:
When installing a radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorNBS004RJ
Check radiator for mud or clogging. If necessary, clean radiator as follows:
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and electrical connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
PBIC5122J
RADIATOR (ALUMINUM TYPE)
CO-47
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Revision: 2007 April2007 M35/M45
RADIATOR (ALUMINUM TYPE)PFP:21460
ComponentsNBS004RK
Disassembly and AssemblyNBS004RL
PREPARATION
1. Attach spacer to tip of radiator plate pliers A (SST).
Spacer specification: 18 mm (0.71 in) wide × 8.5 mm (0.335 in)
long × 1.5 mm (0.059 in) thick.
2. Make sure that when radiator plate pliers A [SST: KV99103510 ( — )] are closed dimension H′′ is
approx. 7.6 mm (0.299 in).
3. Adjust dimension H′′ with spacer, if necessary.
DISASSEMBLY
1. Remove upper and lower tanks with radiator plate pliers B
(SST).
CAUTION:
Do not disassemble lower tank and A/T fluid cooler.
NOTE:
Regard lower tank and A/T fluid cooler as an assembly.
1. Upper tank 2. Sealing rubber 3. Core
4. Lower tank (with A/T fluid cooler)
PBIC3397E
SLC655CB
SLC903-A
CO-50
[VK45DE]
RADIATOR (ALUMINUM TYPE)
Revision: 2007 April2007 M35/M45
4. Make sure that the rim is completely crimped down.
5. Make sure that there is no leakage. Refer to CO-50, "
INSPECTION" .
INSPECTION
1. Apply pressure with radiator cap tester adapter (commercial ser-
vice tool) and radiator cap tester (commercial service tool).
provide used radiator and connect it to tested radiator using
radiator hoses as shown in the figure.
NOTE:
The used radiator should be tested beforehand to confirm it
has no leakage. If used one is not available, it is possible to
use new service part as a radiator testing tool.
WARNING:
To prevent the risk of hose coming undone while under pressure, securely fasten it down with
hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)PBIC5158E
PBIC1699E
UNIFIED METER AND A/C AMP
DI-33
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Revision: 2007 April2007 M35/M45
NOTE:
Monitored item that does not match the vehicle is deleted from the display automatically.
*: Monitor keeps indicating “OFF” when brake warning lamp is on by the parking brake operation or low brake fluid level. KEY Y/G W/L [ON/OFF] X Displays [ON/OFF] condition of key warning lamp.
PNP P SW [ON/OFF] X X Displays [ON/OFF] condition of inhibitor switch P range.
M RANGE SW [ON/OFF] X X Displays [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] X XDisplays [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] X X Displays [ON/OFF] condition of A/T shift-up switch.
AT SFT DWN SW [ON/OFF] X X Displays [ON/OFF] condition of A/T shift-down switch.
AT P MODE SW X Displays [ON/OFF] condition of A/T POWER mode switch.
AT S MODE SW X Displays [ON/OFF] condition of A/T SNOW mode switch.
BRAKE SW [ON/OFF] * X Displays [ON/OFF] condition of brake switch (stop lamp switch).
AT-M IND [ON/OFF] X X Displays [ON/OFF] condition of A/T manual mode indicator.
AT-M GEAR [5-1] X X Displays [5-1] condition of A/T manual mode gear position.
P RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift P range indicator.
R RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift R range indicator.
N RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift N range indicator.
D RANGE IND [ON/OFF] X X Displays [ON/OFF] condition of A/T shift D range indicator.
AT CHECK W/L [ON/OFF] X Displays [ON/OFF] condition of A/T indicator.
CRUISE IND [ON/OFF] X Displays [ON/OFF] condition of CRUISE indicator.
SET IND [ON/OFF] X Displays [ON/OFF] condition of SET indicator.
CRUISE W/L [ON/OFF] X Displays [ON/OFF] condition of CRUISE warning lamp.
4WD W/L [ON/OFF] X Displays [ON/OFF] condition of AWD warning lamp.
AFS OFF IND [ON/OFF] X Displays [ON/OFF] condition of AFS OFF indicator.Display item [Unit]MAIN
SIGNALSSELECTION
FROM MENUDescription
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-143
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionNBS004TB
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNBS004TC
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up
–After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Engine speed: Idle
Inspection ProcedureNBS004TD
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-78, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-144, "
Diagnostic Procedure" .
SEF601Z